Quality Assurance Project Manager

Mechanical Engineer PE (fremont / union city / newark)

Date: 2012-10-16, 1:33PM PDT

abo7fg@r.postjobfree.com

Looking for PT/FT contract or consulting job. Resume below.

E-mail: abo7fg@r.postjobfree.com

SUMMARY

An accomplished engineer/project manager with extensive experience in the design, quality management and manufacturing of electromechanical equipment. Major strengths in project management, engineering analysis, failure analysis, risk analysis, cost analysis, team leader and individual contributor. A creative professional who enjoys working with people and providing leadership to successfully complete projects on time and within budget. A strong negotiator of contracts and a seasoned, hands-on engineer with experience working from concept to completion. A US citizen.

TECHNICAL SKILLS

Manufacturing Processes, DFX

ISO 9001/9002 Quality Management

New Product Introduction (NPI)

Product Development

Project/Program management

Design Documentation, Oracle, M2M

ACAD, Inventor, SolidWorks

Windows, MS Office, GD&T

Cross-Functional activities

Cost Estimate/Reduction

Customer/Supplier Interface

Verbal & written presentation

PROFESSIONAL EXPERIENCE

Clean Tech Institute, Fremont, CA 2009 - Present

Technical Consultant

Undergone training for 3 MW solar project management which included solar site evaluation and feasibility studies, resource allocation, work structure breakdown, collecting quotes and cost analysis, financial analysis, application process for interconnection, permits, CSI rebates and incentives, due diligence and presentation.

Developed business plans with solar, wind, electric vehicles, & LED suppliers. Recruited clients for training in emerging renewable energy business and electric vehicles.

Organized events to promote renewable clean energy, participated in the trade shows and made presentations on clean energy business plans.

Completed certificate program in "Certified Nano Cleantech Professionals" (CNCP), a hands-on training in nano-composite thin film and advanced battery for electric vehicles, in collaboration with partners at NASA Ames Research Center.

Developed instructional materials for solar labs and taught SolidWorks CAD class.

Automation Controls, Campbell, CA 2008- 2009

Engineering Manager

Drove projects through engineering and manufacturing process by assigning and directing the efforts of internal and external engineering team members. Evaluated overall engineering efforts and determined the best use of resources. Validated engineering design to customer defined scope of work.

Managed multidisciplinary projects from concept design to manufacturing including preparation of drawings in SolidWorks, BOM, assembly instructions and engineering calculations as needed.

Submit design package to customer for approval, communicate with customer to update project status.

Built cohesive engineering team to complete projects on time. Took leadership role to drive engineering and production meeting.

Supervise engineers, designers and outside consultants, support manufacturing floor.

Designed, built and delivered Light Soaker for testing PV cells for Applied Materials, and Hot Box for Cisco.

Semifab, Seminet & Battle Precision Mfg., San Jose, CA 2003 -- 2008

Sr. Program Manager

Provided leadership in the preparation of quotation, verified PO with quotation and confirmed delivery schedule through kick-off meeting, assigned responsibilities. Maintained close contact with Engineering, Materials, Manufacturing and Quality departments for efficient completion of projects. Demonstrated excellent customer relations and exhibited good verbal and written communication skills. Took complete and comprehensive ownership of the projects including contract negotiations, cost analysis and cost reduction.

Acted as a liaison and interfaced a cross-functional team consisting of engineers, buyers/planners, quality personnel, and production workers for electromechanical equipment manufacture.

Led team to translate issues into actions that met project costs, schedule and performance requirements.

Developed and implemented project plans, and built team ownership and commitment to project plan.

Equipment worked on: Environmental chambers consisting of sheetmetal enclosures, fan filter units, chillers

and refrigeration units to precisely control temperature, humidity and airflow. Robotic automation systems consisting of sheetmetal enclosures, fan filter units, reticle/wafer handling robot, BLIS inspection, EFEM, loadports and N2 cleaning. All design work in SolidWorks and AutoCAD.

Applied Materials, Inc., Milpitas, California. 2000 -- 2003

Manufacturing Engineer

Directed the work of manufacturing personnel on process and cost reduction issues. Provided engineering support on a day-to-day basis for semiconductor equipment manufacturing and testing. Resolved manufacturing problems from Engineering Problem Log and Supplier Problem Sheet. Revised design drawings for manufacturability issues.

Provided technical support for the manufacture and test of P-5000 robots, robot blade assemblies, throttle valves, susceptors, cable assemblies, pneumatic valves etc. Resolved manufacturing, assembly, yield and material problems.

Performed design changes and documented the changes in Oracle ECO to release design to manufacturing.

Designed tools and fixtures for the manufacture of 200 & 300 mm CMP heads, P-4 pad conditioners and heat exchangers meeting safety and ergonomics and reducing cycle time.

Developed Process instructions and Operating and Safety Instructions. Communicated with Quality and Safety departments for the approval and implementation of the instructions and procedures.

Performed cross-functional activities with engineering, production and quality assurance. Have strong oral and written communication skills.

Performed failure analysis on parts that failed in the field; analyzed the problem and held discussions with manufacturing to uncover the root cause. Suggested corrective action to Quality Assurance and Manufacturing. Action eliminated recurring problems and earned customer satisfaction.

Worked closely with model shop machinists and am familiar with machine shop practices.

Heco Pacific Manufacturing, Inc., Union City, California. 1985-2000

Project Manager

Managed engineering projects including but not limited to design and manufacture of electromechanical equipment for material handling. Equipment includes: robots, manipulators, cranes, heavy mobile equipment and automated handling systems engineered to customer specifications and drawings. Analyzed all aspects of mechanical, structural and electrical designs for compliance with technical specifications and standards.

Designed complete product from customer specification. Played a key role in design review and analysis. Coordinated work among various design disciplines and obtained timely approval of design calculations by customer to meet schedule.

Resolved manufacturing quality problems and coordinated corrective actions with Manufacturing, Purchasing and Quality Assurance. Communicated problems with customer to resolve all discrepancies and enhance customer satisfaction.

Played leadership role in evaluating and selecting commercial parts suppliers. Constantly monitored the delivery of critical parts per the CPM schedule to coordinate the work of other contractors, which prevented delay of the project and enabled completion within budget.

Worked as a quality assurance manager on several projects. Developed the Quality Assurance Manual for the company, which was accepted by the US Navy, US Air Force, NASA, Lockheed Martin and several other defense contractors.

Prepared technical and price proposal including drawing, data sheet and production schedule in CPM to work in competitive bidding situation. Generated and managed $8-$10 million business annually.

Negotiated contracts and acted as a technical liaison between suppliers and buyer. Responsible for contract administration and change orders.

Worked with contractors and consultants on budget, engineering, project schedule, installation, test and safety issues.

EDUCATION

MSME from the University of New Mexico in Albuquerque, NM

Specialization in Heat Transfer/Thermodynamics. Graduate course in Robotics, Finite Element & Solar Engr.

BSME from the University of Engineering & Technology, Dhaka, Bangladesh

REGISTRATION

Registered mechanical engineer, State of California, PE license number M27367.

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