Gregory Balanche *** Hart Ave Cell: 416-***-****
Toronto, ON M1K 3H4 abo668@r.postjobfree.com
CAREER PURPOSE: Project Manager in process method/product development
PROFILE
Work with a team dedicated, flexible, organized and enjoys challenges
3 years experience with developing and processing plastic parts by molding
3 years experience with developing and processing metal parts by stamping/punching
Knowledge for decorative parts with high quality finish and electroplating process
Fluent in French (mother tongue)
TECHNICAL SKILLS
COST TOOLS MS OFFICE / VISIO FMEA
PROCESS LIST SOLIDWORKS / CATIA V5 KAIZEN
PROJECT MANAGEMENT PTC WINDCHILL / AS400 ISHIKAWA
PROFESSIONAL EXPERIENCE
11/2011 to 06/2012 METHOD TECHNICIAN & TOOL DESIGNER - DBM REFLEX, Canada
Designed on CATIA electroform of mold with its setup for NC machining
Established drawings for production workshops and customer
Established process steps list for fitting, machining, polishing, control parts in production
Achievements:
Developed 35 new projects for 17 different customers
Delivered 19 finished products
01/2008 to 08/2011 PROCESS METHOD MANAGER - STERN CREATIONS RICHEMONT, Switzerland
Established full process steps list for manufacturing new tools and all products
Designed new tools on CAD software for stamping/punching and setups for another process
Managed 4 mechanics and 9 external contractors to manufacturing tools
Tested and applied new standard steels to increase resistance of stamping and punching tools
Applied new rules and equipments to equip workers in clean room for decal process
Researched/Tested/Applied improvements and new process in production
Integrated new equipments to improve efficiency/security/ergonomics of production
Integrated new equipments to improve security/quality/responsiveness of mechanical workshop
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Achievements:
Developed and managed 129 new projects validated for 8 different customers
Developed and managed 194 prototypes in production before to start mass production
Formalized 22 help support documents for current and new workers in production
Established a calculation method to define the price of new tools with +/- 10% precision
Ensured impact strength of the signs on the dial to comply with the norm NIHS 91.10
Reduced of time of 3 for making flat the dials with a new automatic machine on 42% reference in production
Integrated 6 new punch press (gain in ergonomics and safety)
Integrated 1 wire cut and 1 hole drilling EDM machines for manufacturing in-house all new tools (gain in cost)
Integrated 1 die sinking EDM machine for manufacturing in-house all new tools (gain in cost)
04/2005 to 12/2007 R&D TECHNICIAN - BOURBON FABI AUTOMOBILE, France
Benchmarked the competitive products (air extractor / door handle / decorative parts)
Analyzed specifications (noise reduction, safety standards) of customers for new products
Established technical documents to introduce to customers new concepts to get new markets
Designed/Prototyped/Tested/Calculated new concepts to improve functionalities of products
Achievements:
Filed 1 patent for technical improvement of the flap fixing and sealing on an air extractor
Won 1 new business with the new design of air extractor to decrease 15% of the noise
Won 1 new business with the new material and fixing by ultrasonic welding of wheel arches
Validated 1 new fixing flap on air extractor by clipping to reduce price of 16% and time saving for assembly
Optimized an outside handle already in production to reduce noise during manipulation
METHOD TECHNICIAN (INTERNSHIP) - ARMSTRONG BUILDING PRODUCTS, France
2004
The purpose was to improve the functioning of a conveyor for line production:
Analyzed the current situation to detect the reasons of incidents that result stop of the production
Designed 3 different concepts to figure out the problem
Designed a blueprint with bill of material and calculated the cost of the best conception
EDUCATION
Bachelor s Degree of Mechanical Engineering
2005
University Institute of Technology in Belfort, France
REFERENCES Available upon request
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