Daryl Holley
abo34j@r.postjobfree.com
Address: ***** **** ******* ****
City: Huntersville
State: NC
Zip: 28078
Country: USA
Phone: 704-***-****
Skill Level: Management
Salary Range: $135,000
Willing to Relocate
Primary Skills/Experience:
Educational Background:
Job History / Details:
15135 Hugh McAuley Road * Huntersville, NC 28078 * 704-***-****
abo34j@r.postjobfree.com
OPERATIONAL EXCELLENCE PROFESSIONAL
Op Ex, Six Sigma, Lean Transformation, Design for Six Sigma
Highly-focused leader with extensive experience in Lean Six Sigma with multiple Fortune
500 companies . Proven ability to drive results to the bottom line in a wide array of
functional areas including transactions. Expertise in revitalizing business process
performance utilizing goal deployment and Lean Six Sigma methodologies. Skills include
problem solving, process reengineering, departmental leadership and process optimization.
Recognized as an energetic leader biased towards execution and superior process
performance.
Six Sigma * Lean Transformation * Operational Excellence
Goal Setting * Executive Presentations * Project Management
Budgeting * Investment Analysis * Production Management
Process Engineering * Factory Automation * Quality Engineering
PROFESSIONAL EXPERIENCE
INGERSOLL RAND, Davidson, North Carolina 2006 - 2009
$17B diversified industrial company
Enterprise Lean Six Sigma Manager (
2008 - 2009)
(Enterprise Master Black Belt)
Led the integration of the Lean Six Sigma programs of Ingersoll Rand and Trane after the
acquisition of Trane. Provided deployment leadership to the Enterprise Services and
Corporate Center functions. Direct management of one Master Black Belt for the enterprise
and indirect management of three deployment leaders in US, Ireland and Shanghai. In
addition, provided leadership to council of Op Ex Directors in the businesses to provide
voice of the process for Operational Excellence and Lean Six Sigma.
*Led executives to set LSS financial goals in 2009 and implemented benefits reporting
process
*Launched new Lean Six Sigma training curriculum to replace internally developed
curriculum
*Negotiated licensing agreement expansion with Sigma Breakthrough Technologies
*Led enterprise Op Ex Council in development of integrated LSS policies (certification,
reporting, etc.)
*Launched new LSS website to support the LSS community
*Deployed champion workshops for corporate functional managers/directors
Program Manager, Operational Excellence (2006 - 2008)
Provided executive-level facilitation and Lean Six Sigma expertise to the World Class
Operations Strategy Board in development and deployment of operational strategies. This
included planning and executing annual leadership conference breakout sessions for
operations leaders and management of a variety of work teams to deliver the common tools
and processes for the enterprise.
*Facilitated the development of the Long Range Plan Operational for 2008 - 2012
*Managed the development of common Lean toolkit for the enterprise
*Led project team that developed and deployed common LSS boards across 75 factories
*Spearheaded the development of Flow Manufacturing Training Course
*Developed LSS Fundamentals training and led deployment across 30,000 employees
DARYL HOLLEY Page 2 abo34j@r.postjobfree.com
CATERPILLAR INC., Peoria, Illinois 1992 - 2006
Multiple Plant Experience - South Carolina and Mississippi
$36B construction equipment and machinery manufacturer
Six Sigma Master Black Belt - (
2002 - 2006) CERTIFIED
Led multiple Six Sigma deployments across six manufacturing operations in the US and the
(including two automotive acquisitions). Directly managed as many as 10 full-time Black
Belts and mentored as many as 20 at a given time. Position responsible for delivering $5-
10M annually in benefits. Training for the position included approximately eight weeks of
MBB training in DMAIC, DFSS and Lean Enrichment beyond Black Belt level training.
*Delivered $50M in Six Sigma benefits through delivery of 130+ projects
*Led two value stream transformations (engine business and transmission business)
*Deployed Six Sigma operating system into two automotive remanufacturing acquisitions
*Developed 40+ Black Belts for manufacturing, transactional, R&D and NPI
*Directed facility consolidation project that resulted in reduction of one manufacturing
site and two warehouses (included transition of four transmission platforms requiring
Level 5 PPAP)
*Taught four waves of DMAIC, two waves of DFSS and two waves of Lean Enrichment
Career Note: Interim Materials Manager for three months in 2005 during vacancy of
position
Six Sigma Black Belt (
2001 - 2002) * CERTIFIED
Responsible for delivering $500K annual benefits from leadership of Six Sigma projects in
500 employee diesel engine remanufacturing facility.
*Reduced recasting porosity defects resulting in $750K cost savings
*Delivered $100K from project to reduce hazardous materials waste stream
*Developed new process to salvage additional engine blocks improving profitability
by$150K
*Improved head machining process and reduced scrap by $250K annually
Note: Some projects were not completed until later within the Master Black Belt role
Early Career Positions (
Caterpillar Inc.)
Customer Service Manager - Logistics (1999-2001
)
Production Operations Manager (1997-1999
)
Planning Supervisor - Mfg Systems (1995-1997
)
Manufacturing Engineer (1992-1995
)
EDUCATION & CREDENTIALS
MBA, Business Administration
University of Mississippi, Oxford, Mississippi
BBA, Management
Faulkner University, Montgomery, Alabama
AAS, Automated Manufacturing Technology
Northeast Mississippi Community College, Booneville, Mississippi
Certifications
Six Sigma Master Black Belt
Six Sigma Black Belt
Caterpillar Inc., Peoria, I