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Injection Molding Quality Assurance

Location:
Blackstone, MA, 01504
Posted:
January 16, 2013

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Resume:

DANIEL C. PORTMAN

________________________________________________

** ****** ******, **********, ** 01504 abny2g@r.postjobfree.com 508-***-****

WORK EXPERIENCE

Proctor & Gamble Company Boston, MA 2005 - 2011

Senior Researcher: Mechanical/Electromechanical for Advanced Manufacturing

Technology Group

Collaborated with Engineering and Implementation Group and developed state-

of-the-art proprietary assembly machines. Improved existing equipment.

Researched and reviewed technologies based upon current and future

production requirements. Used CAD and prototyping equipment: Bridgeport

millers, Hardinge lathes, surface grinders and other various shop tolls to

create testable prototypes for futher evaluation. Evaluated and

demonstrated manufacturing feasibility and technical justification for

design approach. Conducted design validation and reliability test.

Maintained comprehensive documentation of complex design and testing

activities.

Significant Project Experience

Electromechanical Reject Station

Designed, developed and implemented electromechanical device to reject

individual razor blades in a continuous process. This device was capable of

rejecting single or multiple blades that were deemed non-conforming, which

contributed to higher production rates and less scrap.

Spool Fed Tufting

Designed, developed and implemented a robust process for handling multiple

filaments, which were inserted into a spool fed tufting machine. This

process paved the way for manufacturing several new products in the manual

oral care toothbrush category. Process was patented: US Patent 7217332b2

May 15, 2007.

High Speed Battery Assembly Machine

Designed and developed a process to manufacture intricate hollow spheres

made of two part polyurethane used in a patented high speed assembly

actuator for use in a high speed battery assembly machine. Actuator was

patented: US Patent 7471019b2 Dec 30, 2008.

Gillette Company Boston, MA 1999 -

2005

Polymer Process Technician/ Mechanical Design & Testing Technician (R&D)

Boston Research and Development Group (Boston, MA)

Gillette Advanced Technology Center U.S. (Needham, MA)

Responsible for all research, review and analysis for projects. Supported

the mechanical Oral B, Duracell & Gillette blades and razors groups with

innovative new product

concepts for the industry. Conducted research and development on polymer

processing, building technical depth in material selection, and design

criteria for consumer products.

Participated in the identification and development of new technology,

product concepts and relevant product applications. Worked in development

teams to introduce new materials and process technology. Developed

specification guidelines for product design and development. Researched the

status of recycled materials suitable for inclusion in the company product

line. Identified potential suppliers. Determined the quality of their

materials, and ascertained their ability to provide sufficient quantities

to timely meet production requirements. Ensured consistent supply of all

materials and equipment, as well as, training and upkeep necessary to meet

requirements of the R&D laboratories.

Gillette Company Boston, MA 1997 - 1999

Maintenance Mechanic

Responsible for 12-14 injection molding machines and auxiliary equipment.

Performed mechanical, electrical, (24v or less), hydraulic and pneumatic

troubleshooting. Repaired and replaced defective parts. Installed special

functional and structural parts in devices. Tested numerous devices for

performance and ensured proper corrective actions were taken. Set-up

material handling systems, grinders, end-of-arm tooling, material driers,

conveyors and auxiliary equipment. Adjusted and repaired machinery in

designated work areas. Monitored and performed necessary repairs, and

recorded all changes. Completed preventative maintenance requirements.

Precise Technology, Inc. South Grafton, MA 1996

- 1997

Production Supervisor/Process Technician

Supervised and led a team of 24 people in the execution of daily production

tasks, work scheduling, training, machine maintenance and continuous

product improvement. Problem-solved to develop corrective actions for

customer issues. Coordinated tooling and equipment availability, repair and

maintenance. Ensured staff maintained a safe work environment within

molding and assembly department. Responded to problems by providing

corrective technical and mechanical solutions. Maintained positive employee

relations and adhered to Company policies, safety standards, and good

housekeeping practices. Coordinated maintenance and repair of tools and

equipment with in-house tool room. Implemented and managed maintenance

functions, including preventive, corrective and emergency maintenance on

all injection molding and assembly equipment.

Tredegar Molded Products Company South Grafton, MA 1994 - 1996

Process Technician -1995 - 1996; Die Setter -1994; Quality Assurance

Technician -1994; Machine Operator-1994

Troubleshot and adjusted molding parameters to maintain quality and maximum

product output. Provided process engineering technical support to

production units in order to address and resolve any system, process, or

mechanical issues that caused efficiency loss.

Supported plant engineering activities involving preparation and execution

of detailed engineering projects. Designed improvements relating to

capacity, efficiency, process safety and environmental performance. Worked

with support teams monitoring unit operations, correcting problems and

making improvements to address special projects. Assisted in identifying

the root cause of problems, developing solutions and implementing changes

from start-up through production runs.

United States Marine Corps, Camp Pendleton, CA and Camp Lejune, NC 1989-

1993

Logistics/Embarkation Specialist

Prepared supplies and equipment for embarkation. Performed various Force

Deployment Planning and Execution functions. Supported movement of

personnel, supplies and equipment via all modes of transportation using

commercial and military assets, at all levels, including Unit Marine Air

Ground Task Force and Joint Operations.

Unit Diary Clerk

Researched proper unit diary entry requirements. Reported transactions into

Manpower Information Systems Support Office. Audited and corrected feedback

reports from Systems. Prepared individual bond and allotment requests.

Performed pay and personnel administration duties.

EDUCATION

Fitchburg State College, Fitchburg, Massachusetts

Certificate in Plastics Technology - expected Spring 2013

Courses Completed with a G.P.A of 3.25:

Polymeric Materials Process and Application; Blueprint Reading; Industrial

Electrical Maintenance; Hydraulics/Pneumatics; Industrial Electrical

Maintenance; Statistical Process Control; and Injection Molding

PATENTS

Brush Filament Bundles and Preparation Thereof

United States Patent 7217332; Issued: May 15 2007

Inventors: Daniel C. Portman, William R. Brown, Jr., Joseph A. DePuydt and

Helge Zimmet

Handles for Personal Care Products

United States Patent Application: 200********; Pending Issuance

Inventors: Daniel C. Portman, William R. Brown, Jr. and Helge Zimmet

CERTIFICATES/TRAINING/SKILLS

Solid Works Essentials, completed 2010

AutoCAD, completed 2000

Instron Mechanical Tension Test Equipment

Olympus I Speed II High-Speed Video Equipment

Paulson Injection Molding Training

Prototyping



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