David K. Pomella

abnwbx@r.postjobfree.com

M: 248-***-****

Web Profile: http://www.linkedin.com/pub/10/486/695

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OBJECTIVE: Presently I am seeking new challenges and growth opportunities.

EDUCATION:

BS Mechanical Engineering University of Michigan Ann Arbor, MI 1994

MS Mechanical Engineering Oakland University Rochester, MI 2000

TRAINING, CERTIFICATIONS, MEMBERSHIP

National Marine Manufacturers Association General Inspection Certification - 2009

Project Management – 2007 (Brunswick)

Design Engineer Certificate – 2002 (GM)

Supervisor Training – 1997 (GM)

Dale Carnegie – Effective Communication and Human Relations – 1996

Current Memberships: SAE & NMMA

EXPERIENCE, ACCOMPLISHMENTS & SKILLS:

Leading Cross Functional Teams (10 years various roles)

Conducting Virtual Meetings Domestic & Globally – Web Audio Visual (WebEx, Net Meeting, Team Center etc)

Authoring and Presenting Issues, Analysis & Resolution Recommendations Microsoft Office (Word, PowerPoint, Excel)

Human Resource Management – Matrixed and Direct Reports (2 yrs supervisory experience over 8 engineers)

Project Management – MS Project

Initial Plan & Scope Development

Issue Tracking and Resolution

Task Mapping and Tracking

Product Specification, Design & Development (11 years various roles)

Developed Automotive Platform Architectural Technical Specifications and Hard Point Models between Studio and Engineering

Executed the design, prototype build and launch of two cross over vehicle rear underbody structures.

Executed the design, prototype build and launch of various material handling racks & equipment

Executed the design, mockup, prototype build and launch two automotive cockpit module and seating configurations.

Co-Authored a new Bill of Process for the Robotic (Un) Loading of Sheet Metal Panels to Returnable Racks

Performed a VAVE activity for contiguous returnable shipping containers (welded tubular steel structures). Results reduced cost by

20% via Mass, Weld, & Labor optimization and still yielded structural performance gains. Developed standard BOM (Bill of Material)

library of common footprints for usage.

Typical Deliverables:

3-D Modeling; Parametric, Studio Free Form - Siemens NX4 CAD

2D – 3D CAD Drafting; Layout, Exploded Views, GD&T- Siemens NX4 CAD

Failure Modes Effect and Analysis (FMEA)

Design for Manufacturing Analysis (DFM)

Design Validation Plan and Report (DVP&R)

Finite Element Analysis (FEA) Linear Static and Modal Analysis – ANSYS Design Space

Developing Assembly Process & Process Assembly Documentation (PAD)

Conduct Peer Reviews Internal and External

Familiarity with and leveraging of relevant Industry Standards (ASTM, SAE, ISO, ABYC, FMVSS)

Systems / Components Dealt With:

Sheet Metal Stamped and Spot Welded Assemblies

Human Interface and Various Systems Packaging in Vehicles

Automotive Cockpit Modules (Structure, HVAC, Plumbing, Surface Panels, Electrical, Airbags, Steering and Displays)

Automotive Seating Systems

Structural Tubular MIG Welded Assemblies & welding fixtures

Injection Molded, Extruded and Vacuum Formed Plastic Components

Pre-Hung and Finished Hardwood Interior Doors and mouldings (yachts)

Noise Vibration and Harshness (4 yrs) {2 years vehicle / 4 years material handling)

Achieved Certification for the Structural Vibration (Modal) and Noise Pass Bye of Several Full Size Van Configurations

Design of Experiments & Test Reports

Components and Subsystems Performance Benchmarking Metrics and Target Development

Data Acquisition and Analysis (50- 120 three axis accelerometers)

Test Fixture Design / Fabrication

David K. Pomella

abnwbx@r.postjobfree.com

M: 248-***-****

Web Profile: http://www.linkedin.com/pub/10/486/695

__________________________________________________________________________________

Iterative Design Modification and Validation

Value Add & Value Engineering Activities (8 years) {2 years direct sourcing; 6 years engineering}

Developed Commodity Sourcing Strategies for Commodities and Systems (mouldings, pre-hung doors, high pressure laminate,

steering wheels, dash panel plaques, seating assemblies and details etc)

Optimized Supply Base Footprint

Reduce SKU’s via engineering activity and requirements homologation

Projects executed achieved 6 – 15% cost savings depending on the commodity.

Analyzed Spend Data; Piece Price, Capital Investment, Material in Pipeline and Freight Costs

Validated Make vs. Buy Business Cases

Analyzed Quality Data; On Time Delivery, Warranty during the process to best balance quality and cost.

Developing Statement of Requirements and Request for Quotation Packages

Performed Request for Information (RFI) & Request for Quotation (RFQ) via on line synchronous tool – Smart Source Portal

Awarding high value large spend projects to external resources

Manage product migration and launch

Production Part Approval Process (PPAP) Submission and Approval (2 years)

Coordinate Measuring Machine Data Statistical Analysis

Process Capability / Sustainability

Gauge Repeatability & Reliability

Check Fixture Design

Weld Tool Tune In

Material Certifications

Business Transformation - Process and Systems (1.5 years)

Developed Uniform Process Specifications and Standards for Brunswick Boat Group utilizing cross business teams.

Supported a large scale Product Lifecycle Management (PLM) Initiative.

Modified an existing Part Number Request Database and Performed User Training and Support.

Supported the development, implementation and training of a new Part Approval Process.

Developed Specification and Standard Approval Process and modified related Lotus Notes Database.

Set Up website for information and link sharing across the business units.

Process and Systems Modeling - Microsoft VISIO

Product Lifecycle Management (PLM) Methods Generic and as applicable to Siemens Team Center Engineering

Item Master and Item Revision Attributes

Master Model or Assembly Tree Format

Designed Automated Process Workflows and Tasks Requirements for the following.

Engineering Change Request and Change Notification

Test Request, Report, & Signoff

Part Number Request

Revision Control

Part Approval Process

Drawing Approval Process

New IT Application Project Management; Requirements and Testing

IT Systems Modeling and Documentation (From – To) Analysis

Lotus Notes Databases and Workflows

Access Databases

Team Center Databases

David K. Pomella

abnwbx@r.postjobfree.com

M: 248-***-****

Web Profile: http://www.linkedin.com/pub/10/486/695

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POSITION & EMPLOYER SUMMARY

Project Lead – Direct Sourcing Jul 2008 – Present

Brunswick Boat Group Knoxville, TN

Design Standards & Methods Engineer – Technology & Process Mar 2007 – Jul2008

Brunswick Boat Group Knoxville, TN

Vehicle Compartment Integration Lead Engineer 2004 – 2007

General Motors Advanced Vehicle Development Center Warren, MI

Lead Cockpit Compartment Integration Engineer 2002 – 2004

General Motors Tech Center Warren, MI

Vehicle Integration Engineer Structural Noise & Vibration 2001 – 2002

General Motors Proving Ground Milford, MI

Design Release Engineer – Body Lower Structure 1999 - 2001

General Motors Tech Center Warren, MI

Supervisor – Engineering Body Shop 1997 – 1999

General Motors NA Containerization Madison Heights, MI

Lead Project Engineer 1994-1997

General Motors NA Containerization Pontiac, MI

INTERESTS

Maintenance; Updates & Re-Modeling (vehicles, toys, house)

Sports (wakeboarding, skateboarding, atv and cycle)

Drawing

REFERENCES

Available upon request.

Contact this candidate