Engineer Process

Dennis Sharp

*** ********* **. • Penfield, NY ***26

585-***-**** • E-mail: *******@*****.***

Manufacturing/Process Engineer

Increasing bottom-line profitability through manufacturing excellence

Accomplished engineer with a proven ability to develop and implement manufacturing strategies that support

business and financial objectives. Launched several high-volume manufacturing lines with responsibility for

budget, timing, and quality. Recognized as plant expert in applying lean manufacturing concepts to new and

existing processes. Led key initiatives in 5S, kaizen, and other lean tools.

Respected leader, able to build highly motivated teams focused on achieving project goals. Experience leading

and influencing individuals without direct authority.

Areas of expertise

Specifying and procuring assembly and test equipment.

Improving existing manufacturing operations using Shainin, 6 Sigma, and Lean tools.

Project management.

Experience

Delphi Powertrain – Rochester, NY

Process Engineer (Dec. 2006 – Present)

Engine Air Control Valve Process Engineer. Support EACV “Bill of Process” development and global

deployment. Provide DFA input on new designs. Support prototype builds. New process installations

including documentation such as PFMEA and control plans. Customer interface for Manufacturing

Engineering team. Supported operations in Mexico, Brazil, South Korea, and China remotely and/or on-

site.

BorgWarner, Morse TEC - Ithaca, NY

Senior Engineer - Continuous Improvement (2004 - Dec. 2006)

Change agent for lean manufacturing conversion. Participated in site wide Lean manufacturing and Six

Sigma policy development and deployment. Led many continuous improvement/kaizen teams, training

sessions, and town hall style lunch and learns. Facilitated cross-functional teams in manufacturing and

administrative improvement projects. Established plant wide OEE tracking and SQCD metrics.

Manufacturing Engineer (Jul. 2000 - 2004)

Primary responsibilities in assembly and test operations. Supported new product launches and current

production processes. Provided DFA input on new designs. Created and maintained process

documentation including control plans, PFEMA, process flow charts, work instructions, and reaction

plans. Specified, procured, and installed new processes. Served as program manager for new product

launches.

Schlegel Systems Inc. - Rochester, NY

Process Engineer, Urethane Forming (1997 - 2000)

Co-op Engineer, Textile Products (1996 - 1997)

Supported the production floor. Created and maintained process documentation. Designed and

fabricated tooling. Responsible for product changeover procedures and setup lead time reduction.

Education

Rochester Institute of Technology Rochester Institute of Technology Monroe Community College

Major: Manufacturing Leadership Major: Mech. Eng. Technology Major: Mech. Eng. Technology

Degree: Working towards MS Degree: BS Degree: AAS

Technical Expertise

• 6 Sigma Green Belt • Shainin Red X Apprentice • Lean manufacturing specialist

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