Engineer Mechanical

FABRICE TEFOUNG

**** ******* ****** ******, ******** 60504 abnsr7@r.postjobfree.com 615-***-****

MECHANICAL ENGINEER

Results-driven and highly motivated mechanical engineer experienced in designing and developing complicated

mechanical assemblies including components and part interaction. Track record of identifying and implementing

cost reduction on existing and new products. Hands-on experience validating designs using finite element

analysis tools and implementing lean manufacturing principles.

Proven ability to create and dimension drawing using Geometric Dimensioning and Tolerancing (GD&T). Quick

learner with strong organizational and analytical skills, and abilities to meet deadlines, oversee multiple projects,

delegate tasks, and work in teams.

Recognized by management as a key contributor, with comments such as the following: “Fabrice has been a

pleasant addition to our group. He came in to this assignment and hit the ground running. He has very good

technical skills and is always open to accepting new responsibility. He has been a fantastic fit for our group. He

has all tools that he needs to succeed and is on the fast track for having great success in his professional

career. His interpersonal skills are excellent.”

* SENIOR DESIGN Project: Designed, built, and tested a universal snap back aircraft towbar. Performed stress

analysis using finite element analysis tool (Ansys Workbench 10.0) to determine theoretical design feasibility.

* Computer Skills: Pro/E Wildfire, Pro/Mechanica, Ansys 10, Ansys Workbench 10, AutoCAD, MathCAD,

MatLab, TeamCenter Engineering, TeamCenter Visualization, Lotus Notes, Microsoft Office System.

* Language: Fluently write and speak French.

PROFESSIONAL EXPERIENCE

CATERPILLAR, INC, Heavy Construction and Mining Division - Aurora, Illinois

January 2008 – March 2009

Design Engineer

Developed and designed sheet metal components and assemblies for large off-road construction equipment

using Pro/E. Developed new design concepts on large wheel loader machines and worked with purchasing to

evaluate cost. Designed welded joints and performed bolted joint analysis using Caterpillar internal software.

Performed modal, fatigue, and stress analysis to validate new product concepts using Pro/Mechanica.

Collaborated with suppliers and manufacturing engineering to efficiently design for manufacturability and

assembly. Created and modified components and assemblies drawings – by applying Geometric Dimensioning

and Tolerancing principles - using Pro/Engineering software.

Key Contributions:

Developed and designed a suppression group (assembly of guards, insulation, rubber sheet, etc) for two

machines while maintaining commonalities.

Identified and implemented cost reduction opportunities. Estimated cost saving of $20,000.

Executed a full life cycle design of a prop rod (support assembly) for the hood on three machines.

Led the redesigning of access systems (Handrail assemblies, toe guard, ladder, etc) for two large wheel

loader machines enabling them to meet ISO standards and marketing requirements.

Reviewed, investigated, and resolved current production issues. Highlight: Successfully redesigned a

panel assembly on the platform to shift stress from the weld to the parent material.

STRATOS OPTICAL TECHNOLOGIES, SUBSIDIARY OF EMERSON - Harwood Heights, Illinois

Manufacturer of media conversion devices, harsh environment products, and fiber optic connectors

August 2007 – January 2008

Mechanical Engineer

Developed, designed, and built prototype for new products according to customer specification. Created and

modified solid models and drawings for new and existing products using Pro/E. Analyzed expanded beam

connector design to modify existing company products to meet customer requirements.

Performed and monitored insertion test on the optical interface of the fiber optic connector. Identified design

issues and determined design direction, goals, and planning tasks for engineering programs.

…Continued…

FABRICE TEFOUNG Page 2

Professional Experience Continued

Key Contributions:

Developed, designed, and built the prototype for the mechanical interface of an optical-electrical-optical

conversion device.

Developed Pro/E models and drawings for all the existing lenses used on all variations of the harsh

environment expanded beam connector.

METALDYNE, AN ASAHI TEC COMPANY - Niles, Illinois

$1.7 billion global Company; designs and produces engine, driveline, and chassis products.

July 2007 – August 2007

Intern Engineer

Developed standardized work and trained cell leader to optimize process in die casting and milling operation.

Modified process layout and work sequence by eliminating waste in work cell.

Key Contributions:

Coordinated scrap reduction, rate improvement, and quality improvement projects.

Developed and implemented a procedure to eliminate abnormal flash on part after die casting operation.

KNAACK MANUFACTURING CO., SUBSIDIARY OF EMERSON PROFESSIONAL TOOLS - Crystal Lake, Illinois

Sheet metal fabrication Company; designs, manufactures and distributes industrial storage equipment.

May 2006 – August 2006

Intern Engineer

Performed time study on key products during the fabrication, welding, and assembly operations. Identified

potential bottlenecks to production, and developed methods to reduce and prevent these impediments to

efficiency.

Key Contributions:

Participated in Kaizen that promoted continuous improvement and elimination of waste. Results:

Reduced assembler travel time, improved daily production by 30%.

Oversaw three lines of production, and created and updated production dashboard using Excel.

EDUCATION AND CREDENTIALS

B.S. in Mechanical Engineering NORTHERN ILLINOIS UNIVERSITY DeKalb, Illinois

Professional Training and Certifications

EIT – Engineer In Training

Pro/E Wildfire 2.0; Teamcenter Visualization Mockup; Geometric Dimensioning and Tolerancing (GD&T)

HONORS AND ACTIVITIES

Mentored Percy L Julian High School students for the FIRST robotics competition

Dean’s list (2002-2003, Fall 2004)

Academic Scholarship (Fall 2003- Tennessee State University)

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