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Manager Project

Location:
Dublin, OH, 43016
Posted:
March 09, 2010

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Resume:

RICHARD J. SEBALLOS

**** ****** ******

Dublin, OH 43016

C: 614-***-**** **********@***.*** H: 614-***-****

OPERATIONS EXECUTIVE

Six Sigma Black Belt ● Continuous Improvement ● Transformational Change ● Global Enterprise Perspective

Highly successful change management leader with outstanding experience gained through a series of progressively

responsible assignments in the specialty chemicals and coatings industries. A customer-focused, results oriented, global

operations executive with very strong business acumen. Works collaboratively with business leaders to redesign

operations to increase revenues and profits. Acknowledged as a turn-around expert who has turned an operating loss to

a 15% operating income by creating a high-service, responsive business. Experienced in improving equipment

utilization leading to production records exceeding prior marks by 25%. Certified Six Sigma Black Belt who leads

cross-functional teams to improve business processes as demonstrated in the reduction of enterprise-wide transactional

errors by 75%. Effectively leverages operational capabilities and technology with international partners. Driven by

core values of safety, respect for others and personal accountability. MBA with BS Chemical Engineering. Excellent

skills and capabilities in the following areas:

Lean Manufacturing Six Sigma

Business Process Improvement Safety Focus

New Business Development Continuous Improvement

International Collaboration Quality System Development

PROFESSIONAL EXPERIENCE

2006 – 2009

ASHLAND INC, Dublin, OH

An $8.4 billion diversified, global chemical company that manufactures chemicals, distributed chemicals and plastics,

and provides automotive lubricants, car-care products and quick-lube services.

International Operations Manager

Oversaw seven plant operations in Europe, Asia, and South America for two different businesses. Led strategic

planning initiatives including capital budgeting, business expansion into different markets and geographic regions, and

continuous improvement of asset utilization and use of working capital. Performed due diligence on potential

acquisition targets.

Led supply chain integration for Japan business acquisition. Supplied local Japan customers without business

disruption, while shifting supply from local Japanese partner, to Ashland facilities in the US and China.

Expanded relationship with US customer to transfer technology to China market. Organized local sourcing of

materials, capability and safety reviews, and met delivery and quality expectations.

2004 – 2006

DUPONT TITANIUM TECHNOLOGIES, New Johnsonville, TN

A manufacturer of chloride-route titanium dioxide products for the coatings, paper, plastics, and minerals markets.

Six Sigma Black Belt Project Manager

Facilitated strategic business improvement projects including transactional and operational processes at Tennessee

facility and three other US operating units. Provide internal consulting services and leadership for business.

Led multi-site cross-functional team that reduced sourcing/accounts payable transactional errors by 75%.

Identified SAP and operational best practices leveraged across business platform.

Saved energy operating costs $460M per year through three separate projects.

Completed baseline project establishing strategic plan for reducing energy-related variable costs and identifying

energy-saving project opportunities.

1995 – 2004

DUPONT POWDER COATINGS, Houston, TX & Hilliard, OH

Leading provider of a range of coatings such as decorative, functional, and electrocoat products for OEM, pipeline, and

construction markets.

2000 – 2004

Plant Manager, Hilliard, OH

Assumed full P&L responsibility for site business operations including manufacturing, quality, safety, environmental,

maintenance, shipping, technical service, and customer service functions. Completed strategic planning for site

including multi-year planning of operating and capital budgets to support business plans.

RICHARD J. SEBALLOS PAGE TWO

Plant Manager (Continued)

Led site through transformation to become a profitable, world-class powder coating facility – from an operating

loss to a 15% pre-tax operating income

Utilized lean manufacturing principles to reduce downtime associated with product change by 70%. Reduced lead

times for order fulfillment from 21 to 5 days – developing new high margin business.

Transformed safety culture of site employees. Reduced safety recordable incidents 98% from 14 per year to 1

incident during a three year period.

Developed high performance work teams responsible for safety, production, scheduling, and daily work

assignments. Created new pay system to match compensation level with demonstrated skill set capability.

Utilized small batch best-practices from Sweden and UK site to improve Ohio operations. Developed consolidated

spare parts inventory shared by three US and Mexico operations.

1995 – 2000

Manufacturing Manager, Houston, TX

Ensured operational productivity, quality, and safety performance. Managed and lead production shift supervision,

scheduling, and process technology teams.

Increased equipment utilization by 12% to establish new production records – exceeding previous record by 25%,

and establish best-in-class productivity metrics among 20 global operations.

Led business team to certify quality system to ISO9001 quality standards.

Provided technical support to operations team in Monterrey, Mexico including capital equipment justification,

quality and productivity improvement plans, and performance metrics.

1990 – 1995

INTERNATIONAL PAINT, Houston, TX

A manufacturer of a variety of paints and coatings distributed through four key business units: International Marine

Coatings, International Protective Coatings, International Yacht Coatings and Akzo Nobel Aerospace Coatings.

1992 – 1995

Production Control Manager

Managed business supply chain including production scheduling, inventory management of raw material, in-process

and finished goods, and meeting customer on-time delivery requirements.

Increased on-time performance from 95 to 99 percent.

Improved inventory turns 20% from 4.1 to 5.1 through improved utilization of MRP II systems.

1990 – 1992

Quality Assurance Manager

Tested and disposed all in-process and finished materials. Developed staff and completed budget planning.

Reduced customer complaints 20% through improved training of lab personnel and clarification of customer

requirements.

Attained Fram Preferred Vendor Award as a result of manufacturing 500,000 pounds of custom-made products

without a rejection.

EDUCATION

MBA

Franklin University, Columbus, OH

BS: Chemical Engineering

The Ohio State University, Columbus, OH

CERTIFICATIONS

Six Sigma Black Belt



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