Ezhil Vivekanandan
**** ********, **** **-*****, USA
e-mail: ******@*******.*** Ph: 248-***-****
Proactive, Multifaceted Manager with Experience in Pluralistic, Global Environment
Highly accomplished Operations Manager with diversified International experience and demonstrated
expertise in Customer Resource Management, Strategic planning and Process Management. Has a
proven track record of success in achieving revenue, profitability and quality in a Multinational
corporation. Strong background building solid working relationships with technical teams and senior
management; establish positive relationships improving teamwork and cohesiveness across diverse
multi-cultural teams.
Core Competencies
• •
Project Planning and Scheduling Operations Management
• •
Tight Tolerance Machining Process Engineering and Development
• •
Budget Planning and Resource allocation Material Handling and Deliveries
• •
Installation, Setup and Follow-up Aerospace Manufacturing Processes
•
Operations Trouble shooting and problem resolution
PROFESSIONAL EXPERIENCE
Fidia Co., Troy, Michigan
Manager - Operations and CRM (April ’05 – Present)
Holds P&L responsibility for the Customer Support Department with $2 million/year in volume. Oversee
core business and operational functions within the service department, which includes
Budgeting, Staffing, Material Management and logistics. Supervise and Direct staff of 20
highly skilled Mechanical, Electrical, CNC and Application engineers to support major
contracts like GE, Boeing, Northrop-Grumman, Ford, Goodyear, Rolls-Royce, Messier
Dowty and General Dynamics.
Selected Achievements
• Revenue Growth: Played a Key role in transforming the Customer Support Department from a
modest ancillary unit into one that averaged a profit of $400,000 between 2006 and 2008.
• Product development: Conceptualized and spearheaded a team in the design and development of
CRM and Accounting Modules to facilitate and bring together Customer Support, Material
Management, Scheduling and Accounting under one roof. Thereby implementing a standardized
procedure to integrate various departments and thus substantially increasing the overall productivity.
• Process Enhancements: Reduced errors and overheads by 50 percent and increased customer
retention by creating new order routing system to enable sales and customer service to understand
required information and to reduce errors and cost; system facilitates communication with the
customer about choices of standard processing methods and provides a vehicle to communicate
special customer needs.
• Performance Improvement: Led efforts to train employees in CRM and established metrics for
visual management, while driving culture change to focus on continuous improvement.
Ezhil Viswanathan
Awards and Honors
“Fidia Impiegato di eccelenza” (Fidia Global award for Excellence) - 2007.
Fidia Co., Troy, Michigan
Customer Support Manager (September ‘03- April ’05)
Managed the Customer service department with Job duties and responsibilities that included Work Order
Processing, trouble-shooting, warranty and service report processing, parts orders, maintenance orders
and other documentation. Handled high volume workloads within a stringent deadline driven environment.
Selected Achievements
• Streamlined process flow: Established a streamlined process flow to ensure the smooth
operations of the service department thus being able to concurrently manage 10 to 15 highly visible
projects for various clients.
• Structured Problem Solving: Established techniques wherein most common technical problems
and solutions against such problems were identified and a knowledge base was created. This
helped in reducing customer response time by 15% and helped reallocate valuable resources more
effectively.
• Generated Continual Revenue: Established Preventive Maintenance programs for Geometrics,
Tooling and Application Development with select Customers. This helped in earning a strong
reputation for quality of work that resulted in high level of repeat and referral business.
• Developed innovative method for calibrating machine, whose setup caused unnecessary variation in
final product; new product resulted in reduced set-up time and improved product.
Fidia Co., Troy, Michigan
Product Development Engineer (September ‘01- September ’03)
Developed application for Inventory Management to streamline the entire life cycle involved in the
sale of parts - from demand creation, procurement, order management and delivery.
Provided Support to diverse clientele throughout North America offering application engineering
solutions and services related to various Fidia units.
Designed and developed the hardware and software interface of Tool Measuring Systems created to
measure the accurate length of a cutting tool. This module is integrated into the CNC’s user interface
to update its tool table after every tool measurement cycle.
• Designed and developed Fidia’s “Virtual NC shop manager”, an innovative tool for clients deploying
multiple Fidia Numeric Controls. This tool helps identify productivity patterns and has helped
improved resource redistribution by at least 25% across all users.
• Designed and developed Fidia’s HMS (Head Measuring System) intended to measure the offsets of a
5-axis milling head and revalidating the machine tool parameters. HMS helps maintain accuracy and
repeatability levels at 3µm.
Developed Fidia SMARTPLC modules in IEC1131 that creates cross-compatibility between various
other PLC’s (Siemens, Heidenhain etc.).
Tools: Java Technologies, C++, Aucol, C, IEC1131, Infoteam SMARTpcs, Python 2.2, dB2 and varied
CADs
Awards and Honors
“Virtual NC Manager” Won the Fidia’s “Best new Innovation” award – 2003.
• HMS was showcased at IMTS 2006 and since then more than 300 units were sold worldwide.
Ezhil Viswanathan
Nexus Application Engineering Services, Bangalore, India
Application Engineer (August ‘98 – January ’01)
Provided Application engineering solutions and support to clients involved in the manufacturing of checking
and welding fixtures, automation of assembly lines and procurement of job orders that were executed at
the Nexus’ manufacturing unit at Pune-India.
Optimized Post-Installation process of ItalPrese High-pressure unit that included the basic PDC and four
auxiliary robots and Involved in the simulation of individual robots. Maintained very high quality standards
and evaluation for each casting was done based on Suzuki specified TQM principles. Thus reducing the
rejection rate by 40% while increasing the throughput by more than 60%.
Programmed PLC in Aucol and Step 7 Siemens PLC to retrofit Fidia NC’s with varied machine tools.
Installed Cubital Rapid prototyping machine, Rambaudi 5-axis machines, Retrofits of Fidia Numeric Controls.
Installed auxiliary robots (Fanuc 10i, Gauss and Acheson) for ItalPresse IP3500 (High-Pressure die
casting machine). Involved in cycle time optimization of each casting (for Suzuki Motors Ltd.).
EDUCATION
Maharishi University of Management, Fairfield, Iowa, US
M.S. Computer Science GPA 3.7
NTTF Electronics Center, Bangalore, India
Bachelors in Mechatronics GPA 3.6 (revised)
LANGUAGES KNOWN
English, Italian, Hindi, Tamil, Learning Chinese mandarin and Kannada
QUALIFICATIONS, PRESENTATIONS AND LANDMARKS
Conducted Presentations at multiple sites in the US, Canada, Italy and the UK titled “Improvement in
Productivity and Accuracy Brought in by HMS” catering to the elite in Manufacturing Industry in that
locale.
• Instrumental in organizing presentation booths at IMTS (Manufacturing Show at Chicago) and Westec
shows. Involved in all areas, notably, the Strategic location, Placement and Display which was
commented to have brought in increased volume and interest.
• Public Speaker and member of ToastMasters International.
• Currently undergoing six sigma black belt training and certification.
ACADEMIC HONORS
Secured institute Gold medal in Degree in Mechatronics for academic excellence.