MARK A. BLACKBURN
Fairview Heights, Illinois 62208-5415
Home: 618-***-**** • Mobile: 618-***-****
Email: abnlr9@r.postjobfree.com
SUMMARY OF QUALIFICATIONS
Senior Operations Professional with broad experience in the chemical/plastics industry including
facilities management, cost management, project management, engineering, maintenance,
logistics, supply chain, human resource, labor relations, contract negotiations and ESH.
Particularly effective developing team collaboration contributory to organizational objectives by
employing strong technical, leadership, facilitation and interpersonal skills.
PROFESSIONAL EXPERIENCE
SOLUTIA INC - ST. LOUIS, MISSOURI 1997-2009
Plant Manager / Plastic Products (2004-2009)
Managed all aspects of the plant operations including manufacturing, supply chain, purchasing,
engineering, safety, maintenance, budgeting and HR with particular focus on achieving budget
commitments and reducing fixed cost.
• Revised, edited and amended the plant policies and procedures. Published these policies
and procedures electronically on the local web page for employee access.
• Initiated and implemented a policy change regarding short term illness that virtually
eliminated absenteeism and thus the need to track and administer discipline.
• Implemented the use of an Access Data Base for vacation tracking and scheduling which
is maintained on the local web page for employee viewing and planning purposes.
• Administered the overtime system including tracking and payroll.
• Developed the annual manufacturing/engineering/maintenance budget including
compensation adjustments for both exempt and non-exempt employees.
• Utilizing “Success Factors” established annual goals and conducted performance
reviews
with all salaried exempt employees.
• Provided employee benefit information, assistance and claims resolution in coordination
with corporate HR and Blue Cross Blue Shield.
• Administered the Substance Abuse Policy which included monthly random testing in
coordination with Quest Diagnostics Inc.
• Established and maintained a relationship with the local Barnes Care Clinic which
provided emergency service as well as annual hearing certification and return to work
approvals.
• Provided direct contact and coordination for the Workman’s Compensation
administrator.
• Established a strong working relationship with Spherion Corporation who provided
regular temporary contract employees.
• Coordinated recruitment of salaried exempt and non-exempt employees utilizing
corporate staffing assistance as well as contract employment agencies.
• Provided claims and eligibility information for Missouri Employment Security.
• Re-established safety as a first priority achieving 1069 consecutive work days without an
OSHA recordable injury. Had achieved 548 safe days upon my departure April 30,
2009.
• Successfully initiated Lean Manufacturing techniques to improve efficiency and
profitability of the operation including reorganizing workflow, developing work cells
and a 5S strategy.
• Introduced the Perfect Warehouse concept (Kanban organization), which enabled a 15%
improvement in inventory record accuracy and lead to an overall 25% reduction in
inventory of raw materials, goods in process and finished goods.
• Implemented an electronic data collection system to better track and manage operations,
reduce waste and increase production capabilities. Tracked these metrics daily and
published results monthly. Yield gains and operating efficiencies from this effort lead to
a $200K annual savings.
Manufacturing Team Leader (2003-2004)
Overall operational responsibility for the Chlorobenzenes family of products.
• Worked in coordination with HR to address personnel issues and to develop and
implement the necessary staffing adjustments before and during those periods leading up
to our exit of the CBz business.
• Developed and implemented a manufacturing exit strategy which included the shutdown
and decontamination of three operating units and a reduction in force of 63 hourly and 6
salaried employees. The successful execution of this project lead to a savings of ~$500K
vs. plan.
• Managed an annual operating budget of ~$30M. Accountable for delivering fixed cost
control, continuous cost improvement and capital management. Successfully forecasted
and delivered on budgeted manufacturing costs.
• Consistently maintained ESH compliance and ISO certification.
Manufacturing Supervisor (2001-2003)
Managed a complex chemical manufacturing unit that required stringent safety and
environmental compliance.
• Negotiated with the local union and implemented 2 workforce re-organizations that
included a 20% reduction in staffing, leading to an annual savings of approximately
$375K.
• Responsible for the daily production planning and inventory control.
• Accountable for budget development and cost management.
• Record of leading and motivating others to achieve business goals.
• Maintained an environment of open communication and employee involvement.
Vice President/Chairman - Local 12C International Chemical Workers Union (1997 – 2001)
Responsible for the administration of the collective bargaining agreement covering 230+
employees, which included coordinating the grievance process and providing advice,
assistance and contract interpretation to the members of the Grievance Committee. Investigated
the merit of grievances seeking mutually beneficial resolutions.
• Proven track record of resolving disputes and achieving equitable results; reduced the
backlog of submitted annual grievances by 50%.
• As Chairman of the negotiations committee, lead the successful contract negotiations of
2001 reaching an agreement in 2 weeks and avoiding a potential work stoppage.
• Responsible for drafting numerous contract revisions that were both amicable and
beneficial to the union and management.
• As Recording Secretary - National Pension and Insurance contract negotiations of 1997
and 2000 provided historical research and argument to better position the Unions during
discussions.
MONSANTO CO – ST. LOUIS, MISSOURI 1979-1997
Unit Controller
Responsible for the operation of a continuous chemical processes, which included the operation
of distillation columns and reactors, and the transferring of material as needed, using both manual
and automated equipment controlled by a state of the art computer integrating ProVox system.
• Regularly performed process control testing using Gas Chromatography, and standard
laboratory sampling procedures such as PH, titration, crystallization point, color evaluation
etc.
PUBLIC SERVICE
Planning Commissioner, Village of Caseyville, Illinois 1979 – 1981
Vice Chairman/Secretary 1989 – 1993
• During my tenure on the Planning Commission I developed and authored a comprehensive
land use and development plan for the Village of Caseyville. This was prepared in
conjunction with my Senior Synthesis for Urban Affairs at St. Louis University.
• Liaison to the Village Board
Elected Trustee for the Village of Caseyville, Illinois 1981 - 1985
Chairman of the Planning and Zoning Committee
• Successfully negotiated union labor contracts with Laborers Local 100, Teamsters Local
50 and the Fraternal Order of Police Lodge # 137.
• Successfully managed the annexation of real property equal to approximately 25 percent of
the existing village tax base without the need for litigation or dispute resolution.
• Member of the Police Committee
• Member of the Finance Committee
• Member of the Negotiating Committee
EDUCATION
Bachelor of Urban Affairs and Community Service, Administrative Management
Saint Louis University - St. Louis, Missouri
Graduated Magna cum Laude
PROFESSIONAL DEVELOPMENT
• Dale Carnegie - Completed Leading a High Performance Culture and Effective Public
Speaking.
• Media Training - Completed corporate sponsored training in preparation for potential
media interaction.
TECHNICAL TRAINING
• Attended the George Meany Center for Labor Studies - Studied Negotiating Techniques
and Writing Contract Language.
• Missouri Enterprises – LEAN manufacturing training.
COMPUTER SKILLS
• Proficient in the use of Microsoft applications including Word, Excel, PowerPoint,
Access and Outlook. Also have experience in the use of SAP applications.