Scott S. Howell
nd
**** ** ******, ************, ** 46375
219-***-**** - - abnhrr@r.postjobfree.com
Objective:
To secure a management position with a dynamic manufacturing organization within the area of
operations or executive management. The ideal position would provide the opportunity to revive
an underperforming facility through development of the management group into a focused team
driving improvements in all areas.
Overview:
Proven leader with the ability to build and motivate a management team at driving plant
measurables to exceed objectives. Aggressive, hands-on professional with strong, creative
problem solving skills and a passion for continuous improvement. Experienced in lean
manufacturing, team building, Six-Sigma, MRP, P&L, TPM, JIT and staff development resulting in
significant cost reduction and performance improvement in all areas of an organization. I am just
as comfortable on the factory floor as I am in senior level meetings.
Work Experience:
2007-Current Self Employed Schererville, IN
Currently managing three businesses; one selling and distributing commercial and residential
flooring, another investing in residential real estate both flipping and holding as rental properties
and the third business as a general contractor for interior renovations. All three businesses are
being adversely affected by the overall economic conditions of the country. While all three
businesses are profitable, fluctuating market conditions and seasonal demand are not providing
the desired stability.
2006-7 Plant Manager - Plastech Engineered Products Chicago, IL
Responsible for the overall operation of the Chicago, Illinois plant. The Chicago plant was $30
million automotive injection molding, assembly and sequencing facility with over 200 union
employees. Managed the plant through the period of most volatile customer demand as our
multiple customers experienced as much as 50% downtime scheduled at differing intervals.
Internal production schedules and manpower planning would be managed months ahead to best
level load the facility to ensure the highest quality of products while minimizing operating costs.
In addition, the overall quality level of the plant improved dramatically through team based
process improvements, improved customer relationships and enhanced training. Left company to
pursue a private business.
2005 Plant Manager – Tower Automotive Chicago, IL
Accountable for the overall leadership of Tower’s Chicago, Illinois plant supplying stamping and
welded assemblies to Ford’s Chicago assembly plant. Parts were stamped or purchased and
then welded, in JIT sequence, to Ford’s production broadcast. Tower’s Chicago plant was a $200
million, 440,000 sqft facility with over 350 union employees. As a relatively new facility,
measurables were introduced to drive accountability and action plans were driven by teams +-
focused on specific measurable improvements. Productivity, quality, delivery and cost were all
improved by the empowered problem solving teams. Also, large capital improvements were
made to the complicated assembly cells to improve up-time, quality and production rate.
Sep. 2003-5 Plant Manager – Lear Corporation Huron, OH
Overall responsibility for Lear’s $220 million plant in Huron, Ohio. Processes included injection
molding, thermo forming, extrusion, assembly-in-sequence, foam molding and just-in-time
shipping of automotive interior trim components and insulating products. Implemented pull
systems for both supplied components and finished goods throughout the plant. Led a team of
SixSigma blackbelts identifying improvements and leveraged their results by utilizing empowered
kaizen teams to implement specific solutions throughout the facility. Successfully launched the
molding and assembly of dashboards which were a significant new product and technology to the
plant. Followed the Senior Vice-President of Operations to Tower Automotive.
Aug. 2001-3 Plant Manager – Lear Corporation Carlisle, PA
Responsible to improve Lear’s $190 million, 1 million sqft automotive carpet plant in Carlisle,
Pennsylvania. Processes included carpet tufting, needling, back coating, thermoforming, foam
molding and assembly for the automotive industry. Upgraded and reorganized the plant’s
management team. Implemented tracking to key metrics and facilitated improvement teams
resulting in changes ranging from new material ordering systems to streamlined production with
improved quality. Also used SixSigma and team oriented problem solving to make changes to
paradigms which had been in place for decades. Drove improvement projects in conjunction with
key suppliers including a full supply chain SixSigma project yielding significant quality and
productivity improvements. Overall improvements resulted in over $10 million in savings in the
first year. Moved to the Huron, Ohio plant at managements request to improve its performance.
2000-1 Plant Manager – Lear Corporation Canada Mississauga, ONT
Overall leadership responsibility for Lear’s $40 million, 190,000 sqft automotive carpet
thermoforming and assembly facility with 150+ union employees. Successfully led the
management team to improve the quality, cost and delivery of automotive flooring products in a
plant with a workforce containing 33 different nationalities. Employed SixSigma, kaizen and
accountability tools to reduce labor while improving throughput and product quality. Closed an off
site warehouse used to house excess inventory and sort defective product. Earned the
opportunity to run Lear’s Carlisle, Pennsylvania plant which had been underperforming.
1993-2000 Operations Manager – Lear Corporation Mendon, MI
$130 million, 240,000 sqft automotive screen printing, injection molding and assembly facility with
330+ union employees. Began career as an industrial engineer and worked up through program
management, design engineering, engineering management and into the operations manager
position. Was a key member of the management team that led the plant’s transformation from an
antiquated, poorly performing operation into a world-class, team-focused performer. Was
involved in the launch of over 60 products and implemented new technologies and automation to
reduce defects and lower manufacturing costs. Helped build highly motivated teams in each area
of responsibility to drive improvement in their own area toward the overall objectives of the plant.
Education:
Bachelor of Science – Mechanical Engineering - - Michigan Technological University – 1993
Training and Skills:
- Six Sigma Green Belt - Lean Manufacturing
- Team Oriented Problem Solving - 5S
- Total Productive Maintenance (TPM) - Pull Systems
- Single Minute Exchange of Dies (SMED) - Value Stream Mapping
- Just-in-time (JIT) - P&L management
- MS Office (Word, Excel, Powerpoint) - Team building
References available upon request