Daniel Badillo **** Portsmouth Place Hephzibah, Georgia 30815 PH: 706-***-****

Email: abnh2v@r.postjobfree.com

Objective

Seeking a position as a Quality Assurance Manager / Engineer, Lean Six Sigma Black Belt whereas my

vast experience and technical skills may be highly applicable to the Company

Accomplished In:

Accredited and Certified Lean Six Sigma Black Belt

Kaizen Methodology, Lean Manufacturing, DMAIC methodology

Skills

Proficient in office management, computer literacy, and technical writing

Lead cross-functional process improvement teams in DMAIC, 5S, and TPM activities

Extensive experience in APQP, ASQ, QS9000, and FMEA

ANSI/ISO/ASQ Q9001, ANSI/ISOASQ Q9000-2000, ANSI/ISO/ASQ Q9004-2000

Knowledge of CAD drawings, product structures, geometric dimensioning and

product/process tolerance

Computer Software and Hardware repair / configuration

Vast knowledge in Microsoft Office Suite and creating Access Databases, Minitab15

Strong interpersonal skills, and fluent in the Spanish language

Work Experience

Swep North America, Inc., Edgefield, South Carolina Nov. 2006 – October 2009

Quality Manager/Engineer / ASME Certified Individual – Primary Responsibilities

Maintain and update ISO 9001:2000 Quality System

Maintain and update ISO 14001 Environmental Management System (EMS)

Create and sustain Potential Failure Mode & Effects Analysis (PFMEA) and Control Plan

Maintain and update the American Standard for Mechanical Engineer (ASME) System for

“U” and “UM” classification vessels

Maintain and update Underwriter’s Laboratory (UL) System and local Pressure Directive

Equipment (PED) system

Responsible for the Swep Claim system, Nonconformance, and Corrective Action System,

and monthly batch build-up training

Responsible for the Calibration System and OSHA Safety Program [Aspen]

Perform monthly Burst tests, Purchase production small tool equipment

Technical writing of company procedures, work instructions, standard operation sheets

Participate in weekly production meetings and monthly Management meetings and annual

Business Review Meetings

Quality Manager/Engineer – Secondary Responsibilities

Travel to Suppliers’ locations to assist in on-site problem resolutions

Backup Planner - releasing Work Orders for Configure to Order (CTO), and Stock compact

brazed heating exchangers (CBEs) units.

Leadership/People Management skills: I held the overall responsibility of supervising 1 Quality Control

Technician who conducted laboratory tests using the following equipment: digital calipers, and

micrometers for incoming inspections, Burst test equipment, helium leak test equipment, thread gages,

plug gages, Go/No Go gages, rulers, weight scales, and perpendicular gages.

Interpersonal Skills: Travelled to Sweden, Switzerland, China, Mexico, and many States in USA, thus

effectively working with a variety of cultures within the Quality Management group community

Milsco Manufacturing Co., Thomson Georgia Nov. 2003 – October 2006

Quality Assurance Engineer (Supervisor of Quality) – Primary Responsibilities

Maintain and update PFMEAs, Control Plans, Process Flow Diagrams (PFD)

Submit PPAPs, Part Submission Warrants, Appearance Approval Reports (AAR), Test

Requests

Conduct Capability Studies and IPCs, MSA Studies, Engineering testing, draft engineering

reports

Responsible for Corrective Actions, Return Material Authorization, and Document Retention,

and Internal Audits

Participate in monthly Management Review Meetings, thus representing the Quality Control

Department

Purchase laboratory equipment and perform analytical tests

Technical writing of Company Procedures, OJT Training Program, Work Instructions,

Design Forms, Statistical Process Control Charts, and submit CMM inspection samples

Design pareto charts for PPM, Scrap Reports, OEE, and charts requested by the Director of

Operations

Responsible for all Quality meetings, Train manufacturing personnel in quality control

procedures and tools to assure quality compliance

Quality Assurance Engineer – Secondary Responsibilities

Perform daily laboratory test(s), Dock Audits and work with KPO to eliminate ergonomic

and/or safety concerns

Work jointly with the Kaizen Process Officer (KPO) to establish preventive actions to solve

internal/external quality problems and decrease non-value added activities throughout the

shop floor.

Travel to Companies, customers’ and suppliers’ locations to assist in on-site problem

resolutions

Create and design flame treat programs, glue programs, and pour foam programs, and qualify

mold tools

Leadership/People Management skills: I held the overall responsibility of Supervising 3 Quality

Control Technicians who conducted laboratory tests using the following equipment: Titrator Karl Phisher,

MTS Compression Machine, digital calipers, micrometers, and dye pens to verify surface tension. In

addition, SPC data points were charted and SPC graphs turned in upon completion. Daily samples were

taken for QC inspections and random dock audits were conducted for verification of quality compliance.

Interpersonal Skills: Travelled to many States in USA, thus effectively working with a variety of ethnic

groups with an array of educational backgrounds within the Quality Management community

Thermal Ceramics, Augusta Georgia July 1995 – September 2003

Quality Control Specialist

8 years of Quality Assurance experience

Maintained and implemented quality control systems

Accountable for the quality responsibilities in the largest manufacturing site

Prepared technical reports for use by engineering, quality assurance, sales, customers and

others to document the results of a test or series of tests

Created and modified quality manuals, assisted external ISO, QC, QS9000 auditors

Worked with management to generate product specifications

Performed recurring product or component audits as requested by Management

Operate select test lab equipment, performing system checks, conducted extensive dock

audits

Audited return material and issued quality reports to the end customer

Leadership/People Management skills: I held the overall responsibility of Supervising 2 Quality

Control Technicians who conducted statistical process control activities in 5 different internal Plants.

Quality statistics were rendered for my review and immediate actions were taken when noncompliant

materials were found. The Quality Control Technicians conducted laboratory tests using the following

equipment: Loss of Ignition Tester, Tenius Olson brick strength tester, Galia Fiber diameter tester, Ro-tap

particle size analyzer, Test sieve (screen), Hobart mixer, Microscope, Hobby furnaces, Electric kilns,

Band saw, table saw. Cake density tester, Specific Gravity testing, Basis weight cutter, Humidity cabinet,

Dryer, caliper, vibrating table, Abrasion tester, Four tube shot tester, Single tube shot tester, and Die

cutter machine.

Other

Lean Six Sigma Black Belt Certification, from George Group / Greenville Technical

College, SC

ISO 14001:2004 – 56 Hour Training, Certificate from Piedmont Technical College

OSHA Safety “Train the Trainer” Certificate - Piedmont Technical College

6-Sigma Green Belt Training by TBM – July25, 2005

Participant in an SRI Audit conducted on January 2005

Participant in a Kaizen Event – April 2005

Participant in High Performance Leadership Workshop

Milsco Certificate - Management Daily Improvement Workshop – April 2005

Basic XRC Robot Programming - May 2 – 5, 2005, East Carrolton, OHIO, Sponsor Motoman

Certificate of Training on Environmental Awareness Training conducted on August 24, 2005

by Meverden Environmental, Inc.

Education and Experience

Augusta Technical College, Augusta Georgia

Associate Degree of Applied Technology, Microcomputers Specialist – September 2003

Lean Six Sigma Black Belt Certification, from George Group / Greenville Technical College,

SC [April 2009]

Motoman XRC Robot Programmer

14+ years in the Quality Management System, with 9 out of 14 years in Management

positions as a Quality Engineer, Head of Quality, and Quality Manager

Certificates - Augusta Technical College, Augusta Georgia

Comptia A+ and N+ Certificate of Credit – December 2002

Microsoft Certified Professional Certificate – March 2002

Application Software Specialist Certificate – September 2001

Comptia A+ Core Hardware Certificate from Prometric, Augusta, Georgia – December 11,

2002

References

Available Upon Request

Contact this candidate