Charles L. Cresap, Jr. CMfgE
BSA, BSME, MBA
Rural Retreat, VA 24368
Email: abne3v@r.postjobfree.com
SENIOR EXECUTIVE PROFILE
President / Senior Vice President / General Management / Full P & L /
Multi-Site Operations
Start-Up, Turnaround, & High-Growth Organizations / US & International
Markets
Motivated and metrics driven Business Strategist successful in creating
vision, identifying opportunities, building organizations, and delivering
strong revenues and profits despite intense market competition.
Outstanding analytical organizational, interpersonal, and communication
skills. International experience including Mexico, Europe, and Asia.
Expert in change management. Experienced across diverse corporate
cultures.
EXECUTIVE LEADERSHIP COMPETENCIES
. Strategic Planning & Organizational Leadership
. Mergers, Acquisitions, Joint Ventures & Alliances
. Revenue/Market Growth & Profit Improvements
. Strong & Sustainable Revenue/Profit Gains
. TPS, 6-Sigma, and Lean System Integrator
. Aggressive Turnaround Leadership
. Cross-Functional Team Leadership
. Out-of-the Box Thinker
Professional Experience
Acument Global Technologies 2006 -
Present
($100 million multi-site division of largest US supplier of close
tolerance machined specialty fastener and cold-headed parts to the
automotive and aerospace industries.)
Divisional General Manager - recruited by the CEO to transition two
unprofitable plants into profitable, globally competitive industry
benchmarks through proper leadership and the implementation of lean
techniques.
. Conducted 22 Kaizen events, removed 15.68 average days out of "Stock
to Dock" time, removed 14.95 average hours from "cell lead time," and
reduced manufacturing floor space requirements by 28,330 square feet
. Obtained substantial DSO reduction by improving accounting department
policies, procedures, and controls to quickly improve cash flow. Also
reduced high-risk customers and consolidated distribution network. As
a result, DSO reduced from high of 85 days to lowest level of 34 days.
. Increased overall productivity by almost 38% through TPS, standardized
work, value stream mapping, and 6-Sigma events. Increased inventory
turns from 5.1 to 25.8 and reduced WIP by 51.1%.
. Reengineered critical production planning, scheduling, and
manufacturing processes to successfully turnaround an unprofitable
facility that increased EBIT by $8.2m. ROI improved from 14.7% to
24.8% by accelerating the depreciation of special capital equipment
while increasing production outputs by 19.2%.
Lear Corporation ISD/ESD Division
2004 - 2006
(Interior component and electrical system supplier to the automotive
industry.)
Plant Manager - recruited by Senior Vice President of Operations as a
change-agent in troubled plants. I have been challenged to position key
plants for profitability and future growth while successfully launching
new programs. Senior management responsibility for strategic planning,
operations, and full P&L exceeding $130MM/year.
. Returned to profitability three separate locations, Covington VA,
Zanesville, OH, and Alma MI.
. Implemented "one-piece flow" philosophy, eliminated build-to-stock
paradigm, eliminated final assembly second shift, reduced final
assembly cycle time from 31 days to 4 days, reduced final assembly
finished goods cycle time from 19.5 to 2.5 days, saved 40% of final
assembly floor space, reduced transportation up to 30% as part of the
lean manufacturing strategy.
. Through metric driven management, I reduced the plant's breakeven
point 21% by improving yield and reducing labor cost, improved in-
plant quality measure (%right first time) from 65% to 90%, reduced
plant employee turnover rate from 65% to 10%, and reduced number of
safety incidents 98% by installing proactive safety assurance system
GDX Automotive - Arkansas Division
($100 million multi-site unionized division of largest US supplier of
automotive sealing systems.)
General Manager - recruited by Senior Vice President of Operations to
transition a low-tech commodity producer into a high-tech, value added
systems manufacturer positioned to become market leader. Concurrently
challenged to orchestrate an aggressive turnaround and return to
profitability. Senior management responsibility for strategic planning,
operations, marketing, finance, regulatory affairs, administration, HR,
and full P&L.
. Assembled a Senior Leadership Team that took the company's EBIT from
an average 18% loss to profitability within 4 months. Year over year
labor improvements of $8.8mm, overhead reduction $7.3mm, and scrap
improvement of $3.3mm
. Restored positive cash flow, eliminating all debt and built a $1.2mm
operating reserve. Generated a positive year over year EBIT variance
of $12 million certified by financial statements.
. Reinstated Ford's Q-1, removed from GM's "New Business Hold," and was
nominated for "Supplier of the Year," won the coveted Shingo award,
and was nominated for Discovery Channel's "Champions of Industry"
program.
Elcom, Inc. - El Paso, TX
($160 million subsidiary of $12 billion Yazaki Corporation, supplier of
precision machined, molded, and stamped electrical connectors and
extruded wire to automotive and telecommunication industries. Largest US
injection molder under one roof.)
President - recruited by Chairman and North American President to
transition this family-owned manufacturer into profitability and position
it for sustained growth. Challenged to create and introduce proper
business processes, sales strategies, financial systems, and complete
manufacturing operations to penetrate billion-dollar global market. Full
operating and decision-making responsibility.
Corporate officer with full P&L responsibility for full strategic
planning, operating, manufacturing, sales, service, administrative,
engineering, and employee relations for this multi-division site. Limited
responsibility extended into Asia and Europe. Reported to the "President
of the Americas" and held a seat on the Board of Directors.
. Put together a team of aggressive self-starters and empowered them to
meet their objectives. Installed a mentoring program for the top 5% of
salary staff, and instilled teamwork values in the group that is
recognized as superior throughout the organization.
. Developed and implemented QOS procedures as the division's operating
system. Attained Ford Q-1 reinstatement and took on-time delivery from
28% to 100%. Utilized pull systems to increase inventory turns from 5
to 32 and reduced scrap from 12% to less than 1%.
. Introduced Toyota Production Systems, TPM, 5-S, 6-Sigma process to
both operations and engineering functions within the company. In the
first year of operation, quality rejects were reduced by 58.1%,
improved our productivity by 43.9%, and decreased absenteeism and
employee turnover by 39.2% and 18.8%, respectively, and reduced
capital needs by $3.8M.
Thomas & Betts Corporation, Automotive division - Clinton Twp., Mi.
($250 million supplier of connectors, power distribution boxes, and wire
harnesses, both union and non-union)
Vice President of Operations - recruited by President on customer's
recommendation. Challenged to reinstate basic business disciplines in
engineering and operations, to accelerate profitable growth through the
consolidation of two major divisions, and to lead the division through
two mergers to transform this high-growth electronics manufacturer into a
value-added, global-minded technology company.
Senior management with full P&L responsibility for strategic planning,
operations, finance, administration, IT, and customer satisfaction for a
7-division, logistics, warehousing, and manufacturing division with over
3,600 employees located in both Mexico and the US. Limited responsibility
extended into Europe.
. Directed the development, set-up, and start-up of one operating
division in Mexico and one distribution center in Arizona. Delivered
both projects on time and within stringent budget constraints.
. Revitalized customer service organization, recruited qualified
management team, and increased customer satisfaction rating from 71%
to 99%.
. Structured two mergers, spearheaded integration of corporate cultural,
identified, and eliminated redundant operations as part of the
corporation's aggressive growth and corporate expansion effort.
Previous Professional Experience (Engineering related)
Aline Plastics, Johnson Controls, Engineered Plastics Division, Teleflex
Automotive, Bethlehem Gear & Machine
Education and Professional Credentials
Bachelor of Science in Accounting - University of Phoenix
Masters of Business Administration - Kensington University
Masters of Science in Accountancy - University of Phoenix (April 2010)
Certified Manufacturing Engineer by SME, Certificate #4200495, expires
12/31/12.
Trained on location in Japan on the philosophies of Toyota Production
System
One year of Public Accounting experience
Journeyman Machinist
Home: 276-***-****
Cell: 276-***-****
1993 - 1998
1998 - 2001
2001 - 2004