Engineer Design

Imtiaz Syed

(BSME, MSIE, LSSBB, CQE, CPC)

**** ****** *****, **** *****, Michigan - 48360

(Phone) 248-***-****; abncfl@r.postjobfree.com

Objective To Provide Practical and Innovative Mechanical Engineering and

: Project Management Solutions to OEM/Tier's for Product Design &

Development.

Summary: I have Twelve years of Experience with Design, Development,

Validation and Launch of Automotive and Consumer Products.

Products Designed, Developed, Validated & Launched include:

Closure Door Modules Single / Dual Rail Body In White Upper body

Structural Plastics Window Regulators / /Underbody Sheet metal

Components Motors Stamped Components

Actuating Cables / BIW Systems Inside Handle Assemblies

Mechanisms Link rods / Rubber /

Latching Systems / Latches Elastomer parts System Integration of

Hardware Systems / Sealing Plastics Latch Seals, Door Control

Interior Systems / Trim / Presenter / Fuel Door Module, Pressure Sensor,

Seats / Headliners - Launch Light Weight Materials Interior Trim, BIW,

Components Speaker, and Wiring.

Faucets / Valves PSD / PLG Systems High Strength Steel

Machined Parts Components

Skills / Tools / Experience: -

Geometric Dimensioning and CATIA V5 - 3D CAD Pro/Engineer Wildfire 2

Tolerancing (GD&T) Modeling and Drawing (2000 Hours +)

DFMEA / PFMEA / Control Generation with (4000 Pro/Mechanica

Plan Hours +) SPC, APQP, PPAP

Tolerance Stack Analysis DVP&R Reliability Testing /

CAE / FE Analysis DV and PV Validation Weibull Analysis

Certified Lean Six Sigma Concept Development FMVSS / ECE /

Black Belt - Acuity Product Launch Support Regulations /

Institute / DMAIC Design for Homologation

Prototyping Manufacturability and ISO / TS -16949

8D Problem Solving Assembly (DFM/A) Chrysler Specifications

Joint Design / Fastener W/R Calculations / Standards

Selection Validation / Durability Lean Engineering / DFSS

Stress / Fatigue life testing

Calculations NVH / BSR reduction BOM / Issues Tracking

VA/VE / Continuous Covisint System / CN / Mechanisms / Simulation

Improvement / Kaizen / MOPAR Model System / Minitab

AutoCAD Engineering Budgeting / Research & Development

Certified Quality Engineer Cost Estimating Structural Mechanics /

-ASQ Engineering Physics

Project Management /

MS-Project

MS Word, Excel, PowerPoint

Manufacturing Processes Experience: -

Plastics Injection Molding Forging Stamping / Dies

Lean Manufacturing Assembly Line Balancing Metal Fabrication /

Techniques Welding

Machining Die Casting (Zinc, Body Shop / Door line

Brass)

Finishing (PVD) Gauges Manufacture CMM

Investment Casting Plastics Compression Jigs and Fixtures Design

Molding

Education: -

8/1997: The University of Toledo, Toledo, Ohio, USA: Master of Science in

Industrial Engineering. GPA: 3.6

6/1995: Osmania University, Hyderabad, India: Bachelor of Science in

Mechanical Engineering. GPA: 3.4

Work Experience: -

Product Engineer

9/2008 - Present: Masco Corporation - Delta Faucet Company - Indianapolis.

(Contracted via Aerotek)

Design and release Faucet Valves Design components made of Brass, Zinc,

using Pro/Engineer Wildfire 2.0. Rubber and Plastics, which use

Use systems as Teamcenter, JD processes such as casting, molding,

Edwards, IQS to manage product stamping, machining etc.

release and changes. Used Parts designing: Valves, Hub,

Pro/Mechanica for FEA Static Escutcheon, Seals, Spouts, Valve

Analysis. Housings, Diverters, Tubes, Stampings,

O-rings, PCB Assy, etc.

Senior Product Engineer - Closure Systems

9/2004 - 8/2008: Hi-Lex Controls Inc, Rochester Hills, Michigan (Four

Years)

Project Leader for Design and Created, revised, checked and released

Validation of Door Modules for over 250 parts - 3D models, drawings,

Chrysler Jeep Wrangler (JK) and Dodge and design studies in CATIA V5. Over

Ram Truck (DS) Vehicles. 4000 hours of design time.

Provided technical leadership to Developed and maintained BOM, DVP&R

customers, manufacturing, Sales, and DFMEA's for assigned projects.

Quality Assurance, Program Management Lead the technical interface with the

and other groups. customer engineering team. Involved in

Determined feasibility of new resolving product issues.

concepts using advanced analytical Proficient in CATIA V5, PPAP, GD&T,

tools (CATIA V5, FEA, Mold flow). Tolerance Stack Analysis, Validation

Performed over 100 Design and Testing, NVH, etc.

Optimization Studies using CATIA V5 Managed prototype builds and testing /

Software. validation for JK and DS Door Module

Implemented multiple cost savings Assemblies and Components.

ideas and engineering changes Parts Worked on: Door Modules, Power

expediently. Window Regulators, Motors, Latches,

Implemented MOPAR Service components Link rods, Inside Handles, Outside

via Covisint System - MODAL for more handles, Cables, Seals, Grommets,

than 120 parts. Wiring Harness, Trim, Structural

Assisted and trained product Plastics Components - Latch presenter,

engineers regarding component design, Gaskets, Manual Window Regulators etc

prototype building & testing, and

company procedures.

Product Engineer - Body In White Systems / Closure Systems

9/1999 - 9/2004: Daimler Chrysler Corp (Contracted via Modern Engineering),

Auburn Hills, Michigan (Five Years)

Responsible for product design, Conducted DCX meetings, design

development and release of Body in reviews, build events, and validation

White Systems and Closure Systems for reviews as required.

the Chrysler RS Minivan Vehicle. Managed and directed suppliers for

Designed and developed DFMEA and design changes.

DVP&R at system level and sub-system Maintained open issues list and

level. implemented action plans to achieve

Proficient in Chrysler Systems of project goals.

VPM, EBOM, CN, CDV, and CATIA V4. Tracked B.O.M and specifications for

Performed advanced GD&T and Tolerance product as designed.

Stack Analysis to achieve robust Designed and released over 200 parts

parts. using CATIA V4.

Performed validation testing and Parts Worked on: Body Side Inners /

supported compliance with FMVSS Outers, A/B/C/D-Pillar reinforcements,

regulations. Tapping Plates, Fuel Door, Latches,

Implemented Cost Savings of Sliding Door Attachments, Power Lift

$3.5Million as part of the MCM gate Strut attachments, Stow-N-Go

initiative. Underbody Components, Fasteners etc

Industrial Engineer - Body in White / Interior Systems

8/1997 - 9/1999: General Motors Corporation (Contracted via Tekton

Resources), Troy, MI.

Responsible for Industrial Performed Assembly Line Balancing

Engineering Launch activities at GM Activities for resource optimization.

plants in Hardware areas (Latches, Coordinated all engineering changes

Regulators, Door Line), Interior implementation. Implemented Lean

systems (Seats, Headliners, Trim) and Manufacturing Techniques.

Body-In-White Systems for GM Vehicle Generated and implemented cost savings

Launches at Wilmington-DE plant, Fort and continuous improvement ideas.

Wayne-IN plant and Hamtramck-MI Coordinated all prototype and

plant. production builds (Alpha, Beta, Gamma

Supported customers in all phases of builds).

launches including, builds,

production support, quality and root

cause analysis.

Computer Skills: CATIA V5, Pro/ENGINEER VPM, CDV, EBOM, CATIA V4,

- Wildfire 2.0, Pro/MECHANICA Covisint, ANSYS, Minitab,

(FEA), Teamcenter, JD MathCAD, Excel, PowerPoint,

Edwards, SigmaXL Access, MS-Project, SAP

Certificates of Achievement: -

Advanced Strategic CATIA V5 Fundamentals Pro/ENGINEER Wildfire 2.0 /

Project Management CATIA V5 Advanced 4.0 Pro/MECHANICA

Essentials of Project Modeling / Surfacing Tolerance Stack-Up Analysis

Management CATIA V5 FEA

Certified Quality MODEL Data Entry Geometric Dimensioning and

Engineer - ASQ Training Tolerancing (ANSI Y14.5

Design FMEA Advanced GD&T 1994)

Statistical Process Applications for Sheet Design for Reliability

Control for Platform Metal and Flexible Parts Intellectual Property Law

Engineers Measuring and Using Sound

Statistical Quality Project Management Quality

Analysis using MINITAB Training Design for Manufacture and

Control Plan Design for Service Assembly

Development Efficiency Quality Function Deployment

Plastics Design Factorial DOE using Overview for Platform

Error/Mistake Proofing Minitab Engineers

Team Dynamics - Fundamentals in Design QMP / QS 9000

Processing Teams of Experiments Implementation

Material Management ANSYS (FEA Stress ISO/QS 9000 Documentation

Module in SAP. Analysis) Goal Setting and Action

DVP&R Effective Test Meeting Facilitation Planning

Planning Coaching Winning Teams Design of Experiments

BSME, MSIE ERP - Production Productivity Improvement

Planning through Time Study

VPM, CDV, EBOM, Chrysler Lean Six Sigma Black Belt -

Systems. Acuity Institute

Patents: - 200******** - Door module plate with handle

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