EMERY A. BRAULT
** ********** ***** ( Springfield, MA 01129 ( 413-***-**** (
********@*****.***
Operations and Manufacturing Manager
"Emery has proven time and time again that he has the ability to GET IT
DONE regardless of the situation or odds against him." Director of
Distribution, Top-Flite Golf Company
Highly ethical and results-oriented professional with an exceptional
ability to resolve complex problems and introduce innovative solutions
through technology and automation. Track record of delivering multi-million
dollar performance and process improvements for the industry leader in the
manufacture of golf balls. Natural ability to rally team spirit amongst
staff to achieve organizational goals combined with a genuine interest in
mentoring teams to excel. Catalyst for change who has helped logistics and
manufacturing operations transition through corporate restructuring
initiatives. Changed entire culture in Custom Ball area to embrace Lean
manufacturing principles.
AREAS OF EXCELLENCE
Budgeting ( Inventory Management ( Lean Manufacturing ( Strategic Planning
Customer Service ( Team Building ( Performance Reporting Metrics
Budget Management ( System Conversions ( Change Management
PROFESSIONAL EXPERIENCE
MILLENNIUM DIE GROUP, Three Rivers, MA 2/2009 - Present
Operations Manager (Plant Manager)
Oversee 2 plants for production, procurement and quality. Developed quality
systems and manufacturing flow for die making production and assembly.
Developed metrics and benchmarks for various functions including
Preventative Maintenance, Planning, Operations, Shipping, and Procurement.
. Created quality system. Used key Lean principles as a basis for entirely
new system.
Resulted in increase of quality measurements of 10% in first 3 months
. Re-engineered entire shop floors to better utilize space and manpower
restraints.
Used lean principles of flow and Kanban to create better synergy between
departments and job functions.
. Developed cost analysis for both facilities including all functional
areas.
Researched actual costs and set benchmarks and goals for each area.
CALLAWAY GOLFBALL COMPANY, Chicopee, MA 1989 - 2009
(Formerly Spalding Sports Worldwide, purchased by Callaway in 2003)
Business Unit Manager Custom Ball/Club Worldwide (2005 - 1/2009)
Oversaw a team of 6 with responsibility for 120 with accountability for
producing custom products for customers worldwide. Developed operational
flow and process under lean manufacturing principles. Measured and
reported metrics concerning on-time production, quality and overall
performance.
EMERY A. BRAULT page 2 of 3
Managed annual budget of $7 Million. Responsible for sales of $40 Million
annually. Performed all functions of the area, including Supply Chain,
Customer Service, Planning and Operations.
. Part of a team that re-engineered the entire manufacturing flow and
process to use Lean principles
Resulted in an increase in on-time performance from 60% to 97% in a 1
year span
. Decreased downtime by 50% of equipment
Developed plan to limit the number of changeovers and maintenance through
better scheduling of personnel and equipment
Distribution/Compliance Manager (2000 - 2005)
Oversaw a team of 6 with indirect reports of 40 with accountability for
shipping and export of products to 7,000 customers worldwide. Conduct short-
term and long-term strategic planning sessions to forecast product sales
and shipping volumes. Manage annual budget of $3 million with an inventory
of $50 million. Measure and monitor performance metrics on shipping,
compliance and resource utilization.
. Personally spearheaded initiatives to improve and maintain overall on-
time shipping average of 98% for multi-million retail customers such as
Wal-Mart, K-mart and recreational facilities.
. Saved $7 million in charge backs over 4 years by revamping obsolete
systems and implementing a streamlined customer compliance program.
Slashed total annual late delivery fees to less than $100,000 - earning
unprecedented respect of external auditors.
. Shaved $2 million off annual freight budget of $6 million by analyzing
carrier rates globally and executing measures to pass through direct
costs to customers. Participated on team to educate customers and
internal staff on concept of "Freight is freight".
. Curbed cycle time on orders by developing interfaces for carriers
including FedEx and UPS.
Operations Manager - Etonic (1996 - 2000)
Managed the logistics, shipping, quality control and general daily
functions of 2 facilities generating $100 million in annual sales of golf
and running shoes. Controlled an inventory of $30 million per year and
supervised 70 staff with 150 union personnel. Assisted with union contract
negotiations.
. Led assimilation of a third party, 250,000 SF warehouse into 2 locations
in Chicopee, Ma and Reno NV - met challenge of daily business continuity
while overseeing moving activities. Trained all new personnel after
acquisition of new brands.
. Pared down package handling time 5X and reduced overall shipping costs
by 30% by conceiving of and implementing batch processes to produce
delivery labels.
. Slashed returned products by 50% by creating an inspection program and
implementing audit processes for a major overseas vendor. These
initiatives later spawned other vendor specific quality-driven programs.
Customer Service Manager - Spalding Sports Worldwide (1994 - 1996)
Guided 30 department representatives in the resolution of issues and
inquiries on 200,000 incoming orders annually on a product base that
generated $600 million in annual revenues. Oriented new hires and created a
training manual. Ensured nationwide coverage by introducing a buddy system
concept that addressed seasonal and geographic differences. Reduced product
returns by $12 million annually, a 75% reduction, by collaborating with
sales department on a comprehensive return policy.
EMERY A. BRAULT page 3 of 3
EDUCATION ( TRAINING ( AFFILIATIONS
WESTERN NEW ENGLAND COLLEGE
Bachelor of Science, major in Management, minors in Marketing and
Accounting, 1987
CAMBRIDGE COLLEGE
Master's of Management, 2007
WALDEN UNIVERSITY
Doctorate of Management, 2012
Six Sigma Green Belt, 2005
Six Sigma Black Belt Training (2008 - Present)
Additional training in Lean Manufacturing/Distribution, Organizational
Development and Stress Management, Lean Manufacturing Certification, Lean
Office Certification