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Injection Molding Mechanical

Location:
Blackstone, MA, 01504
Posted:
February 01, 2013

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Resume:

DANIEL C. PORTMAN

** ****** ******, **********, ** 01504 abn7jp@r.postjobfree.com 508-***-****

WORK EXPERIENCE

Proctor & Gamble Company Boston, MA 2005 - 2011

Senior Researcher: Mechanical/Electromechanical for Advanced Manufacturing Technology Group

Collaborated with Engineering and Implementation Group and developed state-of-the-art proprietary assembly machines. Improved existing equipment. Researched and reviewed technologies based upon current and future production requirements. Used CAD and prototyping equipment: Bridgeport millers, Hardinge lathes, surface grinders and other various shop tolls to create testable prototypes for futher evaluation. Evaluated and demonstrated manufacturing feasibility and technical justification for design approach. Conducted design validation and reliability test. Maintained comprehensive documentation of complex design and testing activities.

Significant Project Experience

Electromechanical Reject Station

Designed, developed and implemented electromechanical device to reject individual razor blades in a continuous process. This device was capable of rejecting single or multiple blades that were deemed non-conforming, which contributed to higher production rates and less scrap.

Spool Fed Tufting

Designed, developed and implemented a robust process for handling multiple filaments, which were inserted into a spool fed tufting machine. This process paved the way for manufacturing several new products in the manual oral care toothbrush category. Process was patented: US Patent 7217332b2 May 15, 2007.

High Speed Battery Assembly Machine

Designed and developed a process to manufacture intricate hollow spheres made of two part polyurethane used in a patented high speed assembly actuator for use in a high speed battery assembly machine. Actuator was patented: US Patent 7471019b2 Dec 30, 2008.

Gillette Company Boston, MA 1999 - 2005

Polymer Process Technician/ Mechanical Design & Testing Technician (R&D)

Boston Research and Development Group (Boston, MA)

Gillette Advanced Technology Center U.S. (Needham, MA)

Responsible for all research, review and analysis for projects. Supported the mechanical Oral B, Duracell & Gillette blades and razors groups with innovative new product

concepts for the industry. Conducted research and development on polymer processing, building technical depth in material selection, and design criteria for consumer products.

Participated in the identification and development of new technology, product concepts and relevant product applications. Worked in development teams to introduce new materials and process technology. Developed specification guidelines for product design and development. Researched the status of recycled materials suitable for inclusion in the company product line. Identified potential suppliers. Determined the quality of their materials, and ascertained their ability to provide sufficient quantities to timely meet production requirements. Ensured consistent supply of all materials and equipment, as well as, training and upkeep necessary to meet requirements of the R&D laboratories.

Gillette Company Boston, MA 1997 - 1999

Maintenance Mechanic

Responsible for 12-14 injection molding machines and auxiliary equipment. Performed mechanical, electrical, (24v or less), hydraulic and pneumatic troubleshooting. Repaired and replaced defective parts. Installed special functional and structural parts in devices. Tested numerous devices for performance and ensured proper corrective actions were taken. Set-up material handling systems, grinders, end-of-arm tooling, material driers, conveyors and auxiliary equipment. Adjusted and repaired machinery in designated work areas. Monitored and performed necessary repairs, and recorded all changes. Completed preventative maintenance requirements.

Precise Technology, Inc. South Grafton, MA 1996 – 1997

Production Supervisor/Process Technician

Supervised and led a team of 24 people in the execution of daily production tasks, work scheduling, training, machine maintenance and continuous product improvement. Problem-solved to develop corrective actions for customer issues. Coordinated tooling and equipment availability, repair and maintenance. Ensured staff maintained a safe work environment within molding and assembly department. Responded to problems by providing corrective technical and mechanical solutions. Maintained positive employee relations and adhered to Company policies, safety standards, and good housekeeping practices. Coordinated maintenance and repair of tools and equipment with in-house tool room. Implemented and managed maintenance functions, including preventive, corrective and emergency maintenance on all injection molding and assembly equipment.

Tredegar Molded Products Company South Grafton, MA 1994 – 1996

Process Technician –1995 - 1996; Die Setter –1994; Quality Assurance Technician –1994; Machine Operator-1994

Troubleshot and adjusted molding parameters to maintain quality and maximum product output. Provided process engineering technical support to production units in order to address and resolve any system, process, or mechanical issues that caused efficiency loss.

Supported plant engineering activities involving preparation and execution of detailed engineering projects. Designed improvements relating to capacity, efficiency, process safety and environmental performance. Worked with support teams monitoring unit operations, correcting problems and making improvements to address special projects. Assisted in identifying the root cause of problems, developing solutions and implementing changes from start-up through production runs.

United States Marine Corps, Camp Pendleton, CA and Camp Lejune, NC 1989-1993

Logistics/Embarkation Specialist

Prepared supplies and equipment for embarkation. Performed various Force Deployment Planning and Execution functions. Supported movement of personnel, supplies and equipment via all modes of transportation using commercial and military assets, at all levels, including Unit Marine Air Ground Task Force and Joint Operations.

Unit Diary Clerk

Researched proper unit diary entry requirements. Reported transactions into Manpower Information Systems Support Office. Audited and corrected feedback reports from Systems. Prepared individual bond and allotment requests. Performed pay and personnel administration duties.

EDUCATION

Fitchburg State College, Fitchburg, Massachusetts

Certificate in Plastics Technology – expected Spring 2013

Courses Completed with a G.P.A of 3.25:

Polymeric Materials Process and Application; Blueprint Reading; Industrial Electrical Maintenance; Hydraulics/Pneumatics; Industrial Electrical Maintenance; Statistical Process Control; and Injection Molding

PATENTS

Brush Filament Bundles and Preparation Thereof

United States Patent 7217332; Issued: May 15 2007

Inventors: Daniel C. Portman, William R. Brown, Jr., Joseph A. DePuydt and Helge Zimmet

Handles for Personal Care Products

United States Patent Application: 200********; Pending Issuance

Inventors: Daniel C. Portman, William R. Brown, Jr. and Helge Zimmet

CERTIFICATES/TRAINING/SKILLS

Solid Works Essentials, completed 2010

AutoCAD, completed 2000

Instron Mechanical Tension Test Equipment

Olympus I Speed II High-Speed Video Equipment

Paulson Injection Molding Training

Prototyping



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