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Quality Control Injection Molding

Location:
Peoria, IL, 61606
Salary:
30$/hr
Posted:
January 31, 2013

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Resume:

Seeking for a full-time Industrial or Manufacturing position in the areas

of Lean manufacturing, Quality control, Six sigma and Facility planning.

Bradley University, Peoria IL

Dec 2012

Master of Science in Manufacturing Engineering (MS-MfE) - (GPA: 3.5/4.0)

(Emphasis in Lean, Six sigma and Quality control)

Nagarjuna University, Guntur, INDIA

May 2010

Bachelor of Engineering in Industrial and Production Engineering (BE-IPE) -

(GPA: 3.7/4.0)

. Extensive work experience in using AUTOCAD, Factory CAD, Pro-E,

MasterCAM.

. Skilled engineer with strong Lean and Six Sigma experience.

. Experience in Logistical Analysis software viz. Logware, LINGO, LINDO,

Win-QSB, POM-QM.

. Knowledge of Machining, Welding, Extrusion, Injection molding

operations, Sand Casting, 3D Printing, Coordinate Measuring Machine

(CMM), FARO CMM.

. Strong knowledge and experience in Quality control and Facility Layout

systems.

. Ability to work with team, comprehensive problem solving capability,

learning interests, work devotion and good communication skills.

.

Bradley University, Peoria IL

Graduate Research Assistant for Dr. Chen, Dept. Chair of IMET

May 2011 - Dec 2012

. Provided Research support for Dr. Chen

. Worked on the research project titled "Evaluating and Optimizing the

Injection Molding and Rapid Prototyping Process Parameters using

Taguchi Method."

Graduate Teaching Assistant for Dr. Chen, Dept. Chair of IMET

Aug 2011 - Aug 2012

. Taught Lean Manufacturing Systems

. Assisted a project team and act as mentor.

Graduate Teaching Assistant for Dr. Shareef Jan

2012 - May 2012

. Taught Metrology lab for undergraduate students

Kusalava International ltd, Vijayawada, India

May 2010 - Aug 2010

. Worked as Production Engineer Trainee

. Implemented 5s in the organization

. Recorded time study for an engine manufacturing in each work station

BHEL (Bharat Heavy Electricals limited), Hyderabad, INDIA

May 2009 - Aug 2009

A Govt. of India undertaking company, Engineering Intern

. Testing and maintenance of oil pumps

. Responsible for generating ideas to solve technical issues to meet

testing requirements

. Re-engineer the process and integrated quality control into the system

. Evaluating and Optimizing the Injection Molding and Rapid Prototyping

Process Parameters using Taguchi Method

. Injection molding and rapid prototyping machines are verified for low

cost products with respect to quantity and also for higher tensile

strength.

. Optimal parameter setting for injection molding and rapid prototyping

machines are identified by using Taguchi L9 Orthogonal Array.

. Hypothesis test is conducted to identify the best machine for higher

tensile strength.

. Cast Technologies, SW Washington St, Peoria, IL, USA

. Implemented Lean strategies in the flow of product on the

manufacturing floor.

. Conducted Time Studies to know the Process times for each process

on the shop floor.

. Recorded the cycle times for each process and mapped the Value Stream

Map (VSM) to identify the bottle necks.

. Had interaction with employees on the shop floor to know more about

the process and get the information about the problems occurring in

it.

. Constructed the Future VSM, Proposed Kaizen events, identified the

seven deadly wastes.

. Proposed a New Kanban System after conducting a deep study on the

current system.

. Eliminated non value added steps in the process so as to decrease

the lead time.

. Developed a pokayoke device to minimize defects.

. Conducted Cost Justification analysis for time, material and

implementation of project with a total Savings of $509,196/year

. Optimizing the Machine Vision System by using Six Sigma Taguchi methods

. Developed the project charter of things to do with times in the

project.

. Developed SIPOC to understand the whole process inputs and

outputs.

. Draw FISHBONE diagram to identify all possible potential causes for

the defect and develop FMEA for the top 5 causes.

. Identified four controllable factors and two non-controllable

factors.

. Found the optimum parameters by running the Taguchi L9

experimental design.

. Improved the Cp value from 1.2 to 5.0

. Developed an SPC chart to verify the results.

. Facility Planning and Layout of a Tool box Manufacturing Industry,

Implementing Lean Principles

. Estimated number of machines needed, plant area and manpower required

based on demand and Takttime.

. Developed Process chart, Operation chart, and Bill of Materials (BOM)

to identify the processes required, process times and quantity of the

parts needed.

. Developed Relationship chart and Dimensionless Block Diagram to

identify the adjacent departments.

. Used AUTOCAD and Factory CAD for 3D modeling of the facility with

machines, workers, aisles, conveyors, storage areas with racks.

. Design Software's: AUTOCAD, Factory CAD, Pro - E, Solid Works, Team

Center, MasterCAM

. Statistical Tools: Minitab, Statistical Analysis using MS Excel

. Logistical Analysis Software: Logware, LINGO, LINDO, Win - QSB, POM -

QM

. Office Tools: MS Word, MS Excel, MS PowerPoint, MS Access and Outlook

. Programming skills: C

. Engineering Statistical Analysis

. Process Engineering

. Engineering Cost Analysis

. Production Planning and Control

. Logistics & Supply Chain Systems

. Lean Manufacturing

. Six Sigma theory and methodology

. Manufacturing Quality Control

. Advanced Facilities Planning

.

. Awarded graduate assistantship by the Department of Industrial and

Manufacturing Engineering and Technology, Bradley University

. Active student member of American Society for Quality (ASQ)

. Performed the role of Event Coordinator in "Bradley Indian Night" as

part of Indian Students Association (ISA) in Bradley University,

Peoria, IL

Availability: Immediate

CAREER SUMMARY

EDUCATION

SUMMARY

WORK EXPERIENCE

PROJECTS

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