Paul M Mundy, Engineer

**** ****** **** **

Kansas, OH 44841

419-***-****

abn39n@r.postjobfree.com

Professional Profile:

Accomplished Mechanical/Electrical Engineer with unique capacity to

effectively estimate project costs, manage multiple projects

simultaneously, identify and resolve problems proactively, thereby

successfully completing jobs on budget and deadline. Experienced and

certified in machine design and installation. Proficient in use of Solid

Works, 3-D AutoCAD, and other drawing software, as well as Microsoft

Office. Self motivated leader with integrity, exceptional interpersonal and

team building skills. Demonstrated ability to work together with

engineering and management teams, and assist co-workers and subordinates to

produce at their peak potential.

Experience:

LEWCO, Inc. Sandusky, Ohio

Design Engineer/Customer Service Technical Support

October, 2011-July, 2012

Designed standard and customized conveyor systems using Solid Works.

Fielded customer service calls for problems with conveyors, satisfied

customers immediate needs, analyzed root cause of failures and recommended

solutions for long term improvements. Provided technical support for

customer service, sales, and assisted the shop with manufacturing issues.

Janesville Acoustics (Contract Position)

Norwalk, Ohio

Maintenance Manager/Controls Engineer February-August, 2011

Supervised plant machine and automation operations in the production of

acoustic noise reduction goods for top motor vehicle manufacturers, e.g.,

GM, Nissan, Ford, Chrysler. Identified production problems and implemented

solutions that improved productivity and product quality, and ultimately

reduced costs. Implemented maintenance prevention program to improve

safety, ensure effective production machine operation and avoid mid-

production downtime. Mentored maintenance personnel and developed training

program that advanced their skills in troubleshooting and developing fixed

solutions to ongoing repetitive problems, and ultimately improved safety

and productivity.

. Removed two leaking hydraulic loaders costing an estimated $150,000 per

year in hydraulic oil and parts, and at least 6 hours of maintenance

time per day. Replaced leaking loaders with two existing spare

conveyors and added one person to feed manually for an annual savings

of $90,000.

. Designed new punch die ring with die inserts to replace existing die

ring damaged due to press misalignment during installation. Trained

maintenance personnel to ensure proper alignment on installation thus

eliminating the problem and realizing a cost savings of $9,000, as well

as the cost of eight days downtime saved by not sending the tool out

for repair.

. Trained maintenance personnel to harden teeth on 3-D die cut cutter

press to eliminate teeth from bending and destroying aluminum mold

which saved 4 to 6 hours of downtime per day.

. Added maintenance ladders on presses to access hydraulics on top of

press thereby improving safety and making it easier to do preventative

and required maintenance.

. Completed KMT water jet high pressure cutter training for rebuilding

60,000 psi water jet intensifiers.

Terra Community College Fremont, Ohio

Full time Student March 2008-December 2010

Completed an Associate's Degree in Electrical Engineering Power and

Controls, and Certificates in PLC Programming and Wind Power Technology.

Completed partial course work toward a Bachelor's Degree in Mechanical-

Electrical Engineering as part of a dual program between Terra Community

College and Miami University of Ohio.

American Steel Treating Perrysburg, OH

Plant Engineer

2002-2008

Oversaw all plant manufacturing processes in heat treatment applications

of transmission gears and other parts for major automobile manufacturing

companies. Developed plant layouts and calculated product flow and rates

for new systems. Led engineering and design team through the

manufacturing, installation, start-up, and run off of new material

handling systems. Solved potential problems through continuous

improvement and quality improvement processes based on ongoing systematic

root cause analyses.

. Successfully automated the handling of 45,000 transmission gears per

day through the heat treat processes for new plant saving labor

costs of $450,000 per year for a five year contract.

. Collaborated with vendors and revised preliminary automation system

design to reduce initial cost of project for an additional

$2,000,000 savings.

. Developed accumulation and de-accumulation contingency plans to

maintain high level of production in the event of machine breakdown.

. Modified existing equipment to improve quality of customer parts and

increased profits by $60,000 per year by eliminating the need to

sort foreign materials from customer's product.

. Trained maintenance crew to assess common manufacturing equipment

problems and implement improved preventative maintenance strategies

resulting in reduced machine breakdown.

. Determined mechanisms of scrap generation and developed and

implemented strategies to reduce scrap.

. Conceptualized and designed new material handling systems and

supervised the fabrication and installation of new equipment and

retrofitting of exiting equipment.

. Designed and supervised the installation of new ventilation hoods

and ductwork which improved ventilation and plant air quality.

. Implemented ergonomic improvements for existing labor-intensive jobs

that improved safety, increased production and reduced Workman's

Compensation claims.

. Learned Eddy-Current hardness testing process and implemented 100%

testing of transmission gears for hardness quality.

. Designed and produced conveyor system to increase production speed

of manual Eddy-Current testing process by 500% and eliminate human

error.

. Developed system for data collection of natural gas usage of

furnaces for testing of products to reduce gas consumption.

. Set and achieved individual and team goals for success in concert

with the plant manager and management team.

Innovative Handling & MetalFab LLC.

Sylvania, OH

Project Engineer 1998-

2002

Implemented front end engineering design processes in the building of

multiple specialty and standard conveying and material handling systems for

the automotive, food, glass, and paper industries. Interacted with

customers and vendors to coordinate related plant activities and ensure

that the projects were precisely installed to meet customer specifications

on time and on budget. Developed manuals and implemented training programs

for machine operators and customers in the correct use of new equipment.

. Collaborated with other engineers and customer to develop scope, and

concepts on new specialty design material handling projects.

. Performed engineering calculations and product rate analysis for new

projects using Microsoft excel and AutoCAD.

. Designed and produced drawings for customer approval and detailed

drawings for fabrication using 3-D AutoCAD.

. Developed customer quotes for new projects according to project scope

and budget.

. Developed project execution plans and communicated regularly with

customers and vendors to ensure project remained on time and budget.

. Specified and purchased appropriate parts to support robust design and

maximize profit.

. Supervised and assisted with the fabrication of prototypes and

building new equipment.

. Secured subcontractors for electrical controls and machine

installation.

. Supervised and assisted with installation, start-up, and run-off of

new systems.

. Developed machine manuals, training packages and trained customers on

new equipment.

. Accompanied salesmen on customer visits to provide technical support.

. Installed new conveyor and work cell system for American Axle and

Manufacturing Inc., in Guanajuato Mexico.

ROE, Inc.

Perrysburg, OH

Mechanical Designer

1994-1998

Designed a variety of Material Handling, Conveying and Accumulation systems

using AUTOCAD.

Kusmer & Associates

Fremont, OH

CAD Operator/Survey crew

1992-1994

Generated architectural designs and surveys on AutoCAD release 12 with DCA

Earthworks and DTM.

LEWCO Inc.

Sandusky, OH

Mechanical Designer/CAD-CAM Operator

1989-1992

Designed and detailed ovens and conveyors using Amada 2-D CAD-CAM

Software. Programmed and operated CNC machines, worked with shop personnel

to solve manufacturing issues and was responsible for projects from

conception to finished product.

Education:

Terra Community College, Fremont Ohio

. 1994 Associate of Arts Degree, Mechanical Engineering/ CAD/CAM

. 2009 Associate of Arts Degree, Electrical Engineering, Power and

Controls

. 2009 Certificate, Wind Power Technology

. 2009 Certificate, PLC Power and Controls

. 2010 Completed course work toward Bachelor's Degree, Mechanical-

Electrical Engineering

in joint program between Terra Community College and Miami of

Ohio University.

References: Available upon request

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