Engineer Quality

PAUL J. MARCELONIS – Page *

PAUL J. MARCELONIS

*** *** ****

Mansfield, Ohio 44905

419-***-**** – Home

***********@*****.***

SUMMARY: Detail oriented experienced Quality/Project/Manufacturing Engineer with extensive knowledge of

implementing and supporting quality systems used throughout various manufacturing industries.

Possess a strong ability to understand complex issues and develop profitable solutions using a structured

problem solving methodology. Proficient in the use of various problem-solving skills such as lean

manufacturing, design of experiments, root cause analysis, and team oriented problem solving.

PROFESSIONAL EXPERIENCE

2007 to 2009 PGW Glass, Inc., Crestline, Ohio

Tier one OEM supplier of glass to the automotive industry.

PROGRAM/QUALITY ENGINEER

Served as the site project engineer to manage the start-up, installation and maintenance of production

lines for value added glass components.

• Oversaw production lines accounted for company revenue in the range of $10 million to $20

million annually.

• The lead program/quality associate on new programs in charge of developing project time

line, process flow diagram, control plan, and process FMEA.

• Wrote new machine specifications and validation requirements.

• Responsible for the compilation of capital expenditure requests for each installation.

• Selected by Engineering Manager to participate in and successfully completed Lean Sigma

training.

1998 to 2007 Hospira, Inc. Ashland, Ohio

Manufacturer of plastic and rubber components used in the medical device and pharmaceutical

industry.

QUALITY ENGINEER

Quality Engineer for on-line and off-line quality issues related to the manufacturing process of

extruded/molded plastic and rubber components.

• Developed corrective and preventive action plans, resolution of non-conforming issues, root

cause analysis, specification and procedure review.

• Managed and conducted internal audits to determine compliance to appropriate 21 CFR Part

820 regulations, site, and corporate policies.

• Guided and trained associates in matters of statistical analysis and problem solving techniques.

• Selected by management to participate in Six Sigma program obtaining Green Belt

certification in lean manufacturing techniques and their implementation.

• Certified as lead auditor to ISO-13485 quality standard used in the manufacture of medical

devices.

PLANT ENGINEER

Calibration Manager responsible for measurement and test instruments used throughout the

manufacturing and laboratory facilities with an annual budget of $110K.

• Supervised, scheduled, and maintained the required assignments of four to six calibration

technicians.

PAUL J. MARCELONIS – Page 2

• As department manager conducted necessary audits of all company policies and procedures as

they relate to measurement and test equipment.

• Interfaced with outside sources for required services to maintain proper operation of

instruments.

PAUL J. MARCELONIS – Page 3

1988 to 1998 Hi-Stat Manufacturing Co, Lexington, Ohio

Tier one OEM supplier of switches and sensors to the automotive industry.

QUALITY ENGINEER

Quality Engineer for on-line and off-line quality issues related to the manufacturing process of pressure

switches and temperature sensors.

• Served as lead Engineer for Team Oriented Problem Solving related to warranty analysis using

numerous statistical tools.

• Participated in all internal and external auditing functions to maintain compliance to required

quality system requirements.

• Functioned as a member of the team responsible for implementing and obtaining registration to

QS-9000 Quality System Requirements.

• Acted as liaison between company and customer to provide quality related data to support

manufactured components.

PROJECT ENGINEER

• Designed, tested and released new products and aided in their implementation into production.

• Interfaced with sales managers, customer engineers and vendors on all purchased component parts

to verify design intent of product.

EDUCATION

Ohio State University, Columbus, Ohio

Bachelor of Science, Electrical Engineering

PROFESSIONAL DEVELOPMENT

ASQ Certified Quality Engineer, Six Sigma Green Belt, ISO 13485 Lead Auditor, QSIT Training,

Quality System and Manufacturing Validation, Statistical Design of Experiments, Caused Analysis,

CRQS Facilitation Skills, QA Supplier Auditor Training, QS/ISO/TS 16949, APQP, PPAP/PSO.

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