Stephen G. Hernandez
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Home # 713-***-****
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Distribution Profile
Seasoned Professional with over 16 years of successful operations
management experience in distribution / warehouse environments; Experienced
in the planning, development, modification of DC as well as startups and
overall direction of the DC P & L, Budget Forecasting, Development and
Tracking; HR, Training; Receiving and Shipping Reconciliation in order to
ensure Corp. and customer satisfaction. Working knowledge of Radio
Frequency (RF) and Automated Warehouse Management Systems (WMS) and storage
techniques; Kaizen & 5 S discipline, Microsoft Office, Word, Excel, Lotus
Notes, Outlook, PowerPoint; Strong interpersonal and Communication skills;
Time Management, Team Player and Working Manager when required
Areas of Knowledge and Expertise
. Direction, Planning and Guidance of DC's . DC Startup and Space
Utilization . Quality / Inventory Control . KPI Development, Tracking,
Recordkeeping and Reporting . Team Building and Development
. Procurement and Vendor Relations . Traffic Management / TL /LTL /
Contract . Training, Coaching and Mentoring . Continuous Process
Improvements . Forward and Reverse Logistics . Customer Focus
Professional Experience
MEMC, Inc. May'08 - Present
Pasadena Texas
Warehouse / Stores Manager
Responsible for the overall direction of the stores warehouse within the
manufacturing plant and insuring all material used in the manufacturing of
product is properly received, pulled and issued in a timely manner. In
addition, insuring inventory accuracy, KPI's, allocations of resources are
within company objectives and goals.
Key Accomplishments:
. Created and Implemented a Cycle Count program that has resulted in an
inventory accuracy improvement from 45% to 86.5% within 8 months, to
96.% with one year., to 98% in 24 months
. Created and Implemented Reservations process that has resulted in a
98% fill rate on initial pull.
. Created new work schedule that has reduce the amount of OT by 30% and
increased coverage to maximize hours available of current warehouse
personnel
. Created new stocking locations and realigned current locations to
maximize warehouse utilization which resulted in faster response time
in filling reservation as well put-a-way of goods received.
. Created new receiving procedures which resulted in decreased POD
request from AP and Vendors as well as achieving receiving audit
scores.
. Implemented and completed 6S project in the warehosue
. Created and accomplished a "Kaizen" project which resulted in
increase storage capacity
Resources Global Professional, Dec '06- March '08
Houston Texas
Supply Chain / Logistics Consultant
Providing consulting work as representative for RGP for various contract
positions in regards to inventory, logistics, supply chain, cycle counts.
Gulf States Toyota, May 2006 - April 2007
Parts Distribution Center, San Felipe, Texas 77543
Operations Manager
Responsible for a team of 40 associates working in the Inbound, Stocking,
Inventory, Maintenance and VPC departments of a 310,000 sq/ft automotive
parts distribution center as well establishing KPI's for the areas to
achieve maximum productivity. Coordinated with Toyota North America in the
delivery and carrier selection of automotive part shipments from Ontario CA
and Hebron KY distribution centers as well Vendors shipments. Responsible
for $8.7 M budget ($17M total Budget) as well as 10 direct reports.
Position ended due to reorganization at the PDC and tenure with the
company.
Stephen G. Hernandez
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Key Accomplishments:
. Created an Inventory Team and a Swing Team than allowed use to
align resources more effective to balance the inbound and outbound
work loads and Increased daily order filtrates from 93% to 96%
. Created Receiving Report Card and Established new receiving
procedures that resulted in improved Container Processing Goals
from 4.5 days to 1.86 days (1st scan to last put-a-way)
. Established Weekly, Monthly, Yearly KPI's spreadsheets to track
performance of the Receiving, VPC, and Inventory Teams.
UTI Integrated Logistics, January 2005 - April 2006
Baytown, TX 77520
Functional Operations Manager
Responsible for a 3PL operation of a 2 million sq ft Import Distribution
Center (Wal-Mart)
Direct staff supervision of 5 Area Managers (2 Ship/ 2 Rec), 10
Supervisors, and up to 175 associates. Ensure daily Import receiving and
domestic shipping of over 100,000 combined cases of consumer goods.
Coached, trained and motivated the Area Managers, Supervisors and
Associates daily in order to maximize productivity goals as well as
provided leadership in unloading containers, loading trailers, picking
orders...etc. In April, accepted the position at Gulf States Toyota.
Key Accomplishment:
. Successful start up of 4 million sq ft facility (2 Bldgs) from
associate hiring, training, to daily operations of receiving and
shipping of Import goods.
. Supervised the certification of all MHE requirements for over
200 hundred associates
Hagemeyer North America, June 2000- April 2004
Regional Distribution Center Manager
Reno, NV
Responsible for the daily operation of the 60,000 sq/ft RDC including: P&L
($1M), Budgeting, Procurement, Staffing, Training, HR, Order Fulfillment
(Case & Pick/Pack), Receiving, Cycle Count, Put-a-way, Shipping, Traffic
Management LTL / TL. Providing assistance in the receiving, shipping, and
stocking of the daily order fulfillment of a pick/pack environment.
In addition, responsible for the stock transfers / order fulfillment of
10smaller warehouses and over 20 site specific (co-op) locations; Reporting
and reviewing daily productivity goals to ensure satisfactory results,
Safety, Security and Maintenance of the RDC.
Key Accomplishments:
. Implemented Kaizen, Lean Process amd 6S improvements that resulted in
reduced receiving time, reduced picking time and increased order
fulfillment accuracy.
. Coached,Trained, and Motivated Supervisors and associates to achieve
maximum productivity
. Implemented Cycle Count Measures which resulted in 99.37% inventory
accuracy for 2002, a 98.3% accuracy for 2003 and 99.9 % accuracy
for 2004
. Implemented new shipping and receiving procedures that resulted in
96.77% shipping accuracy for 2001, 99.87% accuracy for 2002, and a
99.9% accuracy for 2003 & 2004
. Developed LTL shipping matrix and negotiated contract carrier service
to provide better and cost effective local delivery service via owner
operators.
. Compiled and reported daily, weekly, monthly KPI's measuring lines
shipped / mhr, lines received / mhr, inventory accuracy, and cycle
count performance, etc and achieving higher KPI's than Corp. Goals for
2001, 2002, 2003 & 2004
Merisel, Inc., Houston, Texas, January 1999- March 2000
Operations Manager- Compaq Co-locations Distribution Center
Responsible for the overall operations of a DC: Receiving, Shipping,
Inventory Control, Traffic, Quality Assurance, Staffing, Training, Payroll,
HR and Budgeting and Procurement. Complete P&L responsibility of $1.5M for
of the DC and attaining financial goals requested by corporate. Daily
interaction with Corporate office, Sales Management Customer Service, and
MIS department, reporting to the VP of N. A. Operations. Position ended
due to closure of the facility due to Corporate Financial dilemma.
Key Accomplishments:
. Planned the layout, design, hiring, and coordinated all of the start-
up activities of a new distribution center and custom configuration
site and eventually the closure of the distribution center due to
company consolidation
. Coordinated the 3rd Party Logistics (3PL) Distribution of
Shopping.com's computer promotion
Stephen G. Hernandez
Page 3
Merisel - cont,.
. ISO 9001 Development and implementation as well as maintaining daily
reports and logs to ensure compliance
. Accountable of a 1999 shipping accuracy rate of over 99.99%,
ensuring high accountability of customers orders and customer service
expectations.
Kent Electronics, Houston, Texas: March 1998- January 1999
Distribution Center Supervisor
Complete responsible for the 2nd shift of the 80,000 sq/ft DC as well as
the coordination of a new 250,000 sq/ft Distribution Center. Supervision of
60 associates and ensuring the completion of the daily receipts as well as
the daily order fulfillment of over 1500+ customer orders in a pick and
pack environment.
Key Accomplishment:
. Implemented new productivity improvements which resulted increased
productivity while reducing total man hours . Reduced the total DC
operating hrs which resulted in improved corp. and customer satisfaction .
Coordinated the startup of a new Distribution Center
Dreyer's Grand Ice Cream, TXOC Houston, Texas March 1996- July 1997
Material Supply Team
. Coordinated receiving and shipping of all materials used in the
production of ice cream
. Calculated, modified, changed and forecasted materials for productions
runs in order to maximize production runs while reducing waste
. Responsible for facility safety procedures and OSHA forklift
certification
. Implemented proper shipping and receiving procedures to maintain FIFO
system
. Trained all new associates on company procedures and warehouse
procedures
U.S. House of Representatives, Texas 29th District, January 1993 - February
1996
Office Manager- Houston
Oversee daily operation of the district office. Daily interaction with the
public and providing daily customer service . Resolve constituent issues
and provided assistance with Federal agencies
Del Rey Chemical, Inc. Houston, Texas May1982- September 1993
Operations Manager
Complete P & L and overall operations of 3 warehouses distributing
various products to the food and beverage, chemical, janitorial, government
and industrial markets.
. Complete P&L of the distribution center with an operating budget of
$2.5M
. Developed LTL / TL matrix to maximize trailer utilization
. Development and maintained shipping and receiving procedures to insure
KPI's were achieved
. Implemented J1T ordering system to improve contract material stock
levels and replenishments
. HR, Payroll, AP, AR and OSHA responsibilities
. Security, Safety and Maintenance of the Distribution Center
Computer System Experience
SAP, Manhattan, PKMS, DC Wizard, Vista, Control, MILES (enhanced WMS), WMS
based systems, Shop floor Control, PRISM, MAPIX, DISCOVERY
Education-
University of Houston
Bachelor of Administration
Supply Chain Management
Graduation - Fall 2011
References Gladly Provided upon Request