James R. Pilley Syracuse, UT ***** . 801-***-**** . *******@*.***
Experienced Assembly Plant Manager and Production Supervisor
with a track record for streamlining procedures, saving money, and
increasing productivity
More than 20 years' experience in operations management combined with two
college degrees. Former school teacher adept at communicating information
across all levels of education. Personable. Challenge-seeker; creative at
cutting costs and growing businesses without sacrificing quality. Fast
learner; excellent safety record; organized and resourceful project
manager. Core Competencies include:
Distribution Purchasing Production Scheduling
Budget Administration Training & Development Performance Reviews
Lean Manufacturing Procedural Development Customer Service
Quality Assurance Packaging Safety Compliance
"Jim is experienced in all aspects of this business. He has overcome some
very difficult challenges over past years related to resources (people and
monetary)" - excerpt from an annual performance appraisal
Professional Experience
FABPRO / PGI / EXXON 1983 - 2010
FABPRO / PGI - Clearfield, UT [2004 - 2010]
Plant Manager
Oversaw 55 employees in a 100,000 square foot facility operating 24/7 to
manufacture commercial twine and netting used in agricultural
application, such as hay bales. Fabpro acquired PGI in 2009.
. Achieved zero recordable OSHA incidents in 2004.
. Transformed entire product line in 2005, reducing weight while
maintaining identical strength.
. Expanded the use of recycled raw materials from 5% to 13%.
. Saved $55K in 2008 through a staff reduction.
. Drastically reduced turnover from 98% to 9% over a one-year period by
implementing new hiring practices.
. Delivered the best production output in five years, during first year
serving as Plant Manager.
PGI (formerly Exxon) - Kingman, KS
Purchasing and Production Scheduling Manager / Distribution Manager
[1998 - 2004]
. Procured raw materials, additives and packaging materials for two
production facilities manufacturing 36-40 million pounds of finished
goods per year.
. Negotiated a higher rebate on resins; sourced different packaging
vendors.
. Created run plan and directed transportation for Utah and Kansas
production facilities.
EXXON CHEMICAL COMPANY (Polymers Group) - Kingman, KS 1983 - 1998
Distribution Manager / Customer Service and Materials Supervisor
responsible for scheduling production runs for two facilities, and
negotiating and purchasing raw materials, films, and cartons, as well as
addressing customer complaints. [1993 - 1998]
. Saved $120K per year on packaging materials by sourcing a more
competitive vendor.
. Increased usable floor space by 223% with minimal investment by
reorganizing storage pallets within the warehouse.
James R. Pilley Page two
EXXON (continued)
First Line Supervisor charged with safety and productivity. [1986 -
1993]
. Supervised a shift of 9-12 people on 7 extrusion lines, 80
twisters, and 4 to 5 packaging lines.
. Selected to head the local safety team to update operational
procedures and prepare for an extensive safety audit following the
Exxon Valdez incident.
. Slashed data input time for Kingman supervisors 50% by creating and
implementing a daily operations report in a spreadsheet template.
Lead Packaging Operator [1985 - 1986]
. Presided over safety committee as chairman, achieving safest year
in plant history.
Twister Operator [1983 - 1985]
. Devised a platform for spoolers, creating a removable sleeve.
. Served on the Safety Committee.
Awards and Recognition
President's Safety Award for Outstanding Achievement - Exxon . 1985
Committee Appointments
Safety Committee Member - Exxon . 1984
Safety Committee Chairman - Exxon . 1985
Training and Development
Davis Applied Technology College
Training Tools for Managers for Effective Employee Development . 2010
Coaching and Counseling Employees . 2010
Conflict Management . 2010
Lean Basics . 2008
Conversational Spanish . 2004
BICC Cable Fillers: Principles of Lean Management . 2003
KEYE: How to Supervise Hourly Employees . 1986
Exxon: Systematic Participating Management . 1986
Computer Skills
Microsoft Windows . MS Office: Word, Excel, Outlook, and PowerPoint .
QUANTEL
Education
KANSAS STATE UNIVERSITY - Manhattan
Bachelor of Science (BS) in History
UNIVERSITY OF KANSAS - Lawrence
Bachelor of Science (BS) in Secondary Education