Allen B. Petricek
**** ******* ***** *****, **********, South Carolina 29550
*** ***** ******* ****, *******, SOUTH CAROLINA 29054
PHONE 843-***-**** HOME
abmx5r@r.postjobfree.com (HOME)
SUMMARY OF QUALIFICATIONS
Highly energetic, organized, detailed, hands-on, and team facilitation
oriented manager/engineer with a strong technical, developmental, and
quality assurance background. Background includes organizational
skills with proven ability to maintain working relationships with
customers, vendors, management, employees, and consultants. Proven
ability to identify, analyze, and solve problems by working with
vendor, internal, and customer quality, specifications, audits, and
corrective and preventive actions. Possesses excellent administrative,
verbal, and written communication skills. Basic and advanced skills in
Minitab, Microsoft Word, Excel, Power Point, and various Windows'
software as well as Lean Manufacturing, 5S, Kaizens (cost downs), cost
budgeting and control, strategic planning. Certified Green Belt - Six
Sigma.
EDUCATION
Bachelor of Science, Engineering
Philadelphia University
ACHIEVEMENTS
In May, 2004, awarded the NASA & ATK Thiokol "Supplier Award of
Distinction" for my work in the supply of fabric for the Space Shuttle
Rocket Program, as well as, other military launch vehicle programs.
Certified in the Mastery of Six Sigma Green Belt Tools and Practice.
Awarded "Kaizen Team of the Year" for my teams cost down project in
reducing seconds. ($100,000+ savings)
Awarded "Kaizen of the Month" for my cost down project on
finishing Nomex fabric ($96,000+ savings)
Assisted in the start-up of two new manufacturing plants to include
the implementation of innovative concepts.
Assisted in the purchase and implementation of a high speed inspection
mapping and rewind system that increased production yards per hour by
almost two times.
Assisted a cross-functional team with the development of design and
installation of a new software program for the management of the
commodity supply chains accounting and inventory control.
EMPLOYMENT HISTORY
1995 - Jan., 2009 (Layoff) Highland Industries, Inc.
Cheraw, South Carolina
Manufacturer of Industrial Textile Fabrics
Major Products - Air Bag & Roofing Substrates, TS-16949, ISO-9001& 14000
Certified
Quality Engineer/Lab Manager
. 8+ years: Responsible for a hands-on & team approach to Vendor,
Internal Plant, and Customer Quality, Specifications, and
Audits. Responsible for Vendor purchasing approval, Corrective
and Preventive Action Reports, Lab Testing - physical &
chemical, color matching & finish formulations, Automotive PPAP
preparation and writing. Rewrote a majority of the Quality Work
Instructions (ISO 9001-2000 & TS-16949). Introduced Lean
Manufacturing principles to the Laboratory to streamline
processing. Established processes and procedures to manufacture
Nomex fabrics (Government Contracts) in our plant versus outside
finishers ($1.5 million sales/month). (Managed 19 employees)
Monitor and enforce established policies and processes.
Process Engineer: Twisting, Warping, Slashing
. 1.5 years: Utilizing a hands-on & team approach, revised the
process control system and all the process control sheets for
all equipment. Standardized all processes. Received the company
award for our Kaizen Team (Cost Down) efforts in reducing
seconds from 6.5 to 1.25% on Style 26131.
Quality Manager
. 2 years: Utilizing a hands-on & team approach, worked with yarn
vendors to reduce off quality of dyeable products to almost zero
from 2%. Similar responsibilities as listed under Quality
Engineer.
Allen B.
Petricek
Page Two
Highland Industries, Inc. (continued)
Department Manager Cloth Room (Inspection)
. 1.3 years: 4 shifts 24/7 operation (Managed 45 employees)
Inspection and packaging of all products.
1993 - 1995 (Plant Closure) Galey and Lord
Society Hill, South Carolina $451 million
leading manufacturer and marketer of apparel fabrics.
Superintendent of Fabric Evaluation - Specialty Print Plant
. Utilizing a hands-on & team approach, responsible for the
Inspection, Shade Room (color matching), and Physical Test Lab
Departments (Managed 55 employees).
. Implemented a new dye order/seconds review procedure which cut
processing time from two days to one day.
. Developed and initiated daily reports and procedures to improve
communications on quality issues.
. Reduced the number of customer complaints on yardage shortages
to less than 0.1%.
. Reduced first aid cases from three per month to one per month.
Product Quality Service Manager - Quality Assurance - Specialty Print
Plant
. Responsible for plant and customer quality assurance.
. Developed and implemented a knit greige goods physical test
procedure.
. Implemented procedures to ensure all fabrics met all first
quality specifications.
Manager of Inspection - Society Hill Plant
. Utilizing a hands-on & team approach, responsible for the
inspection, mapping and tubing operation (Managed 165
employees).
. Assisted in the planning, development, and implementation of an
in-line mapping (inspection) and tubing operation which
increased throughput 50%.
. Assisted the planning, development, and implementation of a
second quality roll storage and retrieval system.
. Implemented and participated in employee involvement teams in
quality and production issues.
1991 - 1992 (Resigned) Rockland Industries, Inc.
Bamberg, South Carolina Privately owned
printer and finisher of apparel and home fashion fabrics.
Director of Quality Assurance/Safety Manager
. Responsible for the quality, safety, and OSHA requirements,
Waste Effluent and Physical Test Lab, color matching,
specifications.
. Utilizing a hands-on & team approach, implemented an in-line
inspection system on tenter frames to increase productivity and
reduce off quality.
. Trained all plant personnel on MSDS and Hazardous Communication.
(Managed 20 employees)
1990 - 1991 (Layoff) American Yard Products
Orangeburg, South Carolina
Leading manufacturer of outdoor power equipment.
Assistant Shipping Manager
. Utilizing a hands-on & team approach, was responsible for the
loading, planning, and scheduling of 60 to 80 truckloads per day
and inventory control (300,000 square foot warehouse/1 million
square foot plant), (Managed 15 employees).
. Assisted in the planning, developing, purchasing, and
implementation of a new software package for an IBM AS400 system
for the Order Entry and Inventory Control areas.
. Reduced work force by 25 percent.
. Reduced expenditures and scrap by 30 percent.
Allen B.
Petricek
Page Three
1989 (Layoff) Fashion Fabrics of America
Orangeburg, South Carolina
Printer, dyer
and finisher of apparel fabrics.
Manager of Quality Assurance
. Assisted in the Plant setup and startup. Spent six weeks of
training in Germany at the Parent Plant.
. Utilizing a hands-on & team approach was responsible for the
Inspection Department, Physical Test Lab and Quality (color
matching, specifications) for the plant. (Managed 15 employees,
1 salaried)
1974 - 1988 (Plant Closure) Greenwood Mills,
Inc. Orangeburg, South Carolina
Privately owned manufacturer and marketer of apparel
fabrics.
Inspection Department Manager
. Utilizing a hands-on & team approach, was responsible for the
Inspection, Shading (color matching), and Packing Departments
and Quality Analysis (Managed 85 employees).
Technical Engineer
. Responsible for chemical purchases and development, product
development.
Lab Supervisor
. Preparation and finishing departments - hands-on.
Process Engineer
. Preparation-scouring, bleaching, and mercerizing departments -
hands-on.
Product Development Supervisor
. Utilizing a hands-on & team approach, supervised and developed
warp and weft knit greige, dyed and finished fabric and flat
woven corduroy fabric-printed, dyed, and finished apparel
fabric.
1971-1974 (Plant Closure) CONE MILLS CORPORATION
Whitmire, South Carolina
Leading manufacturer and marketer of apparel
fabrics.
Supervisor of Fabric Development
. Utilizing a hands-on & team approach, coordinated the designing
of warp and circular knit fabrics. (Managed 3 employees and 1
salaried)