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Project Manager Six Sigma

Location:
Oakdale, PA, 15071
Posted:
April 26, 2010

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Resume:

JOHN ANAMELECHI

**** ********* ******

Pittsburgh PA 15071

abmwz0@r.postjobfree.com

814-***-****

CHEMICAL ENGINEERING AND LEAN SIX SIGMA BLACK BELT PROFESSIONAL

Batching Systems ? Process/Plant Engineering ? Maintenance Leader

Lean & Six Sigma ? PLC ? Supply Chain ? Quality Assurance ?

Pneumatics ? Utilities

Welding ? CNC ? Electronics ? PLC training in RS Logix ?

Instructor

AutoCAD ? C++ ? Mathematica ? Minitab ? Microsoft Office

Suite ? SAP

PROFESSIONAL EXPERIENCE

W. R Grace Specialty Chemicals, Manufacturing Leadership Program

Lake

Charles, LA; Mount Pleasant, TN; Cambridge, MA; Santa Ana, CA

2006 - 2009

Plant Engineer - Six Sigma Black Belt

. Championed Six-Sigma and Lean initiatives with sound engineering to

implement productivity and waste reduction projects. Enhanced

throughput rate by 22% and reduced downtime by 37% as a result of

Engineering and Six Sigma driven projects.

. Project manager of capital and continuous improvement projects,

resulting in increased manufacturing variance from standard operating

costs, capturing total project savings of $143,000 to date.

. Design, re-engineer, negotiate pricing and procurement of existing and

future plant equipment

. Proficiency in Minitab software, statistical analysis and the DMAIC

process allowed for implementation of data driven system improvements

resulting in project continuous improvement milestones geared towards

optimizing production and reducing manufacturing waste .

. Manager of Maintenance Department and manufacturing personnel

providing leadership for all aspects of facility, equipment uptime and

process capabilities, with the underlining goal of maintaining

equipment reliability and strengthening total quality of finished

product.

. Coupled facility equipment mechanical reliability with statistical

testing to disprove the effectiveness of long established Preventative

Maintenance plan for commissioning of sister plant. Disproving the PM

effectiveness reduced frequency of scheduled PM, materials, & allowed

for additional production during previously schedule PM interval.

Resulted in project savings of $65,000 for fiscal '07.

. Lead daily briefings to Production Supervisors and Department Managers

on the status of projected shipping schedules and production issues in

regards to the different process lines.

. Reassigned to newly constructed facility, as a Six Sigma change agent

to drive natural gas utility waste, in-process product waste, standard

work of employees, and SMED/changeover projects

. Front-line management of WR Grace Fireproofing Monokote on the various

process lines by supervising production staff. Involved coordination

with front line employees, our local receivers, and other distributors

to provide high quality product loaded and shipped in a timely manner.

Pfizer Global Manufacturing Inc., Lititz, PA

2004 - 2004

Process Technology Internship

. Stressed cGMP knowledge used in Qualification of work with production,

engineering, quality control, and other associated groups to

complete equipment, facility, scale-up and validation projects

related to the support of the manufacturing and packaging of Listerine

. Verified Listerine Batch Upgrade system including P&IDs and assembly

drawings, proper documentation of system tests, and designing the

system around "red-line" changes

. Particular attention was given to Listerine batch upgrade projects

with a focus on the development and execution of IQ, OQ, and PQ

protocols for equipment and work on stability sampling

. Performed bulk hold studies for Lubriderm Lotion and Dilantin

suspension

United States Army Reserves

2001 - 2009

Administrative Specialist

. Administrative training courses encompassed: organizational skills,

word processing, program management, and command control of an Army

unit

. Systems management of Army Reserve base

. Completed three levels of training: Leadership & Development,

Communication, and Resource Utilization

EDUCATION AND TRAINING

The Pennsylvania State University, University Park, PA

2005

Bachelor of Science in Chemical Engineering

Minor in Chemistry

Major GPA: 3.27 / 4.00

Lean Six Sigma Black Belt

Programmable Logic Controller training (Allen Bradley)

US Army Reservist

Trained Welder

RELAVENT COURSE WORK

General, Organic, & Physical Chemistry, Fluid and Heat Transfer

Statistics, Thermodynamics,

Diffusion/Mass Transfer, Process Control, Reactor Design* & Reaction

Kinetics

* Reactor Design course involved designing the plant and sizing

of various piping streams, vessels,

distillation columns, ball valves, heat exchangers, pumps,

and containers



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