Timothy A. Collins
Bettendorf
Iowa.52722
Cell # (269)-317-
4423
E-mail:
************@*******.***
Professional Objective:
Diversified, results-oriented manufacturing management professional
with progressive experience in Metal Stamping, Welding and Assembly, Paint
Application and CNC Machining, Plastic Injection, Maintenance Management,
Capital Equipment, Employee Relations, Training and Coaching, and
Continuous Improvement methods.
If you're looking for a "hands-on" manager, with a technical
background, who loves to work with employees of all levels, I am the person
you are searching for to assure your company of success. I have the
knowledge to transform an organization into a team that cares for each
other and improves steadily. Mentoring, teaching and organizing are my best
skills. I understand management and organizational behavior; I was raised
on leadership and understand the Intensity and Discipline to Win.
Skills Summary:
. Outstanding Safety Performance and Training Concept
. TPM / TPS / TQM ( Certified Coach)
. Six Sigma (Black Belt)
. Tool and Die Knowledge/Capability
. Experience with large and small corporations
. Engineering change management
. Kanban, (pull systems) JIT, 5s, Kaizen Cell structuring, Valve stream
mapping, cell redesign
. Coach, mentor and encourage" Team" to achieve success.
. Lean Manufacturing Methods
. Headcount balancing and work flow optimization
. QS 9000 /9001 ISO 14001/TS 16949 Auditor, Internal and External
. SMED changeover
. Robotic mig welding and assembly
. All automatic / manual presses (Deep Draw Dies) Transfer Dies, Hot
Stamping and laser trim
. Class "A" Surface /Paint and Powder coating
. CNC / Drilling Centers (program and set-up)
. Experience managing launch activities
. Project Management
. Corporate Vision
. Visual Management
. APQP Management experience,
. Broad proficiency, education and training in Leadership and
Management.
. Known history of increasing productivity and performance while
reducing associated costs.
Work Experience and Accomplishments:
Operations Manager
McLaughlin Body Company
East Moline, IL March 2009 - Present
Lead, guide and direct employees across three (3) shifts with six (6)
direct reports in a 7 day a week operation for a full service stamping
facility, utilizing Lasers, Plasma, Shears, Brakes, Presses ( including
deep draw and finish form on structural and Class A surfaces).
Implemented lean manufacturing concepts including 5S, Setup reduction,
Kanban, and visual management.
Revolutionized scheduling process to insure:
. Increased on time delivery by 36%
. Reduced labor and overtime costs by 66%
Drove Safety initiative to establish all time work record without any
injuries
Implemented and directs ongoing team activities
Introduced and sustains world class housekeeping standards to facility
Lead stamping facility to record profit margin in history of a 100 year old
company
Raised quality standards and output to unprecedented levels in history of
facility
Lead, guide and directs efficiency studies resulting increased throughput
at all levels of the facility
Established and directs employee training programs
Insure compliance with Safety and Health program
Participates in and actively involved as a member of the plant Safety
committee
Prime contact with Engineering dept to insure and improve manufacturing
process
Recognized change agent in the ISO process resulting in the highest score
for ISO audit in the company
Stamping Area Manager
MAGNA, Eagle Bend Manufacturing
Clinton, TN December 2007 - October 2008
Improved through put by 40% while implementing 5s systems and lean
disciplines. Raised associate morale and empowerment processes. Implemented
team communications through out plant.
. Reduced scrap rate by 30%
. Decreased die set time by 45 minutes
Supervisor of Paint/Finesse Department
HARLEY DAVIDSON MOTOR COMPANY
York, PA (contract) January 2007 - December 2007
Supervised 35 union associates/robot techs and also finesse operators.
Assured daily measurable by implementing lean business solutions systems
while maintaining a safe, quality work environment.
. Developed lean concepts and standardized work processing
. Built "team" concepts with cell structuring and "self empowering"
methods
Stamping Area Manager
DIAMLER CHRYSLER CORPORATION
Toledo, OH (contract) February 2004 - December 2006
Responsible for quality control and efficiency of production processes.
Decision making duties include but not limited to assessing failed
machinery, delegating maintenance repair issues to skilled trades, die-
setters, electricians, and millwrights. Supervised 66 associates including:
3 lines of stamping presses [40 total], 6 skilled tradesmen including
machine repairmen, die repairmen and millwrights.
. Made sure associates had the supplies needed to run efficiently and
effectively
. Managed capital equipment budget of $24 million annually
. Performed research on new equipment and repaired equipment
Stamping Area Manager/Welding Supervisor
EDSCHA NORTH AMERICA
Jackson, MI September 2000 - November 2004
Managed stamping and tool room departments while supervising 100 hourly
associates and 18 skilled trade associates. Increased production 60% by
implementing a stream lined manufacturing system. This directly saved 40%
in labor costs during a time of budget restraint, by consolidating designed
structures.
. Successfully implemented several process improvements
. Contributed to the successful labor reporting and its implementation
by evaluating and consolidating press room parts and equipment to
ensure consistency throughout the plant
. Established critical metrics to track scrap activity, resulting in
increased production efficiency and reduced scrap.
Stamping Area and Assembly Supervisor
MSI BATTLE CREEK STAMPING
Battle Creek, MI August 1986 - September 2000
In a period of rapid expansion, helped directed responsible for increasing
production [60%] by building a team concept and reorganizing and
redirecting staffing.
. Systemized and reorganized the apprenticeship program which improved
employee relations
. Satellite systems specialist: 6.1 commercial dies and home units
Stamping Area and Assembly Supervisor
AMC JEEP CORPORATION
Toledo, OH June 1983 - August 1986
Worked with engineering and production associates to attain high production
and low scrap rate. Scheduled die change out and maintenance activities
while supervising welding and assembly area.
. Outer skins/ Doors, hoods division all class "A" surfaces
. Spot welding/radiator supports
Education:
Business Management/Mechanical Engineering Degree
University of Toledo, 1980-1984
Organizational Involvement:
Certified Dale Carnegie Instructor
Certified Steven Covey Instructor
Certified CPR/First Aid Instructor
References available upon request.