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Customer Service Engineer

Location:
San Antonio, TX, 78249
Posted:
April 20, 2010

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Resume:

Tim Essom

***** ****** ****

210-***-**** San Antonio, TX 78249 ******@*****.***

Data Analyst, Quality Engineering, Reliability Engineering

Strengths in data analyzing will be used to resolve problems which in turn

will be utilized to significantly enhance product or service to customers.

Proven abilities includes; data collection, extracting data, identifying

trends, team development and self direct individual project assignments.

ACCOMPLISHMENTS

. Pioneered Defect per Million Opportunities (DPMO) reporting system which

provided continuous improvement teams the ability to track their quality

metrics. Reduced SMT assembly defect levels by 70% within one year.

. Liaison between offsite manufacturing and corporate to create cohesive

solution on the implementation of a serialized database system

encompassing production, shipping and customer service. Increased product

traceability and won the High Five Extra Effort Award.

. Re-wrote and improved reliability concept paper to inform customers on

company's reliability program. Retained and establish new customers.

PROFESSIONAL EXPERIENCE

OPERATIONAL TECHNOLOGIES CORP, San Antonio, Texas 2009

Quality Manager - Refurbish telecom product. Manages total quality program,

policies, and initiatives

. Streamlined external monthly metrics; Turnaround time, On Time Delivery.

. Development of internal metrics; Corrective action closure rate, Invoice

closure rate.

. Maintain ISO/TL documents; control document changes.

HARRIS MICROWAVE COMM / HARRIS STRATEX NETWORKS, San Antonio, Texas

2004 - 2008

Senior Quality Engineer - Supplier of wireless network solutions.

Provided and presented process capability studies, production metrics and

reliability engineering.

. Created Highly Accelerated Life Testing (HALT) plan, implemented and

discovered mechanical weakness.

. Conducted and wrote Accelerated Life Testing (ALT) plan on supplier fans

to predict MTBF.

. Provided predicted Mean Time Before Failure (MTBF) on product in

development with or without protection

. Carry out ISO 9001 readiness audits, generated and delivered reports to

management.

. Generated customer failure mode analysis reports triggered by customer

complaints.

. Generated process capability on transceiver test parameters which

resulted in yield increase.

. Created rolled yield report, Pareto on defects and conducted meeting on

results monthly.

. Determined root causes on RMA's and Pareto primary causes to management

and sales personnel.

. Interfaced well with programmers to instruct them on developing

reliability reports, data mapping plus detect program / data collection

errors. Resulted in accurate quality and reliability reports.

. Launched TL 9000 return metrics which enabled management understanding of

return rates in field plus compliant with Quest Forum.

ALCATEL USA, Raleigh, North Carolina 1988 - 2003

Senior Quality Engineer - Supported an electronic assembly line for a major

telecommunication provider.

. Enhanced, analyzed, and published process capability reports for test

engineers; R&D and management resulting in higher test yield and increased

production.

. Implemented Quality Report Tracking Systems on 3 platforms; IBM

mainframe, VAX and Oracle.

. Provided guidance and team development for board prep, SMT assembly,

test, and final inspection for seven years, resulting in Quality Cups and

monetary rewards.

. Facilitated and provided quality engineering expertise on cross-

functional teams. Resulted in Operations receiving American Best Plants

and Shingo Manufacturing Excellence Prize.

. Developed, documented and trained factory personnel on automatically

loading solder paste height measurements into statistical process control

(SPC) software package. Reduced solder defects by 20%.

. Conducted ISO 9000 compliance audits; training records, ESD logs and

documentation control.

. Wrote procedures and conducted training classes on: process control;

corrective action and data collection.

. Participated in Kaizens and 5S Kaizens

. Primary player in converting quality database system from input forms to

serialized data collection system.

. Established bar code label material and label printers for printed

circuit boards and scanner equipment.

. Team member in transition from water soluble paste to no clean paste.

. Analyzed data through relational databases using ad-hoc query tools Data

Browser and Impromptu.

. Conducted and analyzed surveys for quality data collection system.

. Performed legacy data mapping in union with IT to ease transition to

corporate system.

. Served as quality database system administrator.

. Monitored and trended frequency of problem reports and corrective action

closure rate.

. Strengthen quality by transforming SMT lines from 100% product inspection

to proactive process audits through Kaizen project.

. Generated work in progress backlog by age reports for customer service.

. Generated Telcordia I plots based on outgoing test and inspection data.

. Tracked and conducted first article inspections.

. Designed, initiated and enhanced quality database systems within the

printed circuit board industry.

EDUCATION

Bachelor of Science in Statistics

State University of New York at Oneonta, Oneonta, New York

Associate of Arts Degree in Mathematics, Science

State University of New York at Alfred, Alfred, New York

PROFESSIONAL MEMBERSHIPS

American Society for Quality, 1990 to Present

Surface Mount Technology Association 2004 to Present

CERTIFICATIONS EARNED

American Society for Quality Certified Reliability Engineer - October 2008

American Society for Quality Certified Six Sigma Black Belt - 2004

American Society for Quality Certified Quality Engineer - 2002

Six Sigma Green Belt Certificate Villanova University - May 2004

Six Sigma Black Belt Certificate Villanova University - Aug 2004

TECHNICAL SKILLS

Relex reliability software, JMP statistical software, Excellent in Excel,

Intermediate in PowerPoint and Word

Intermediate in Data Browser, Impromptu, Access, Outlook and SQL Oracle

applications



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