DAVID P. HAMMETT
Cookeville, TN 38501
*************@*****.***
865-***-**** cell 931-***-**** home
SUMMARY
Production / Operations Manager, Materials / Supply Chain Manager
experienced in Tier 1 automotive machining and assembly. Implemented Lean
Manufacturing and Continuous Improvement practices. Extensive experience in
SAP / QAD / Maxim / MAPICS / Cullinet ERP as well as Legacy systems.
CAREER HISTORY
MODINE MANUFACTURING CO. 2003 - Present
Materials Manager, Harrodsburg, KY
Plant Superintendent, McHenry, IL
Materials Manager, Clinton, TN
TS16949 Automotive, Truck & Off-Road manufacturing.
. Managed six Supervisors and 300 hourly employees.
. Successfully implemented SAP ERP at all three plants with no customer
impacts.
. Implemented Lean Manufacturing using Kaizen PDCA resulting in 50%
productivity improvement.
. Successfully managed new product launches for GM, Chrysler, John Deere
and Caterpillar.
Automotive Radiator Manufacturing
. Implemented Visual - Lean Manufacturing techniques covering Inventory
Footprints, Kanban, Point of-Use and Supermarket Pull Systems, Shipping
and Receiving Windows and a level Master Schedule.
. Improved Inventory Turns from 17 to over 50; recognized as "best in
company".
. Taught Lean Manufacturing Workshops and APICS CPIM Certification Review
courses.
DELPHI CORP. 2001 - 2003
Production Control & Logistics (PC&L) Manager, Dayton, OH
Automotive compressor machining and assembly manufacturing.
. Managed one Supervisor and 23 unionized workers.
. Launched new products increasing volume 80%, improved turns while
maintaining 100% delivery.
. Coordinated continuous improvement project to improve material flow
reducing production downtime 20%.
TRW, INC. 1993 - 2001
Business Unit Manager & Materials Manager, Greenville, NC
Automotive Rack & Pinion.
. Managed two Supervisors with 87 hourly employees.
. Implemented Kanban Pull system from Finished Goods to Suppliers (only
plant in TRW to successfully achieve).
. Lead Kaizen events implementing numerous improvements with Shingijutsu
Group as Sensei.
. Reduced Inventory 50% while maintaining 100% On-Time delivery.
. Managed Gear Assembly and Machining Work Centers - 1st Tier to
DaimlerChrysler.
Launch - Production & Inventory Control Manager, Cookeville, TN
Automotive passenger-side airbag assembly plant. Managed 14.
. Managed passenger airbag programs which increased plant production 350%
in three years.
. Reduced Days On Hand Inventory 40% from 27 Days to 16 Days.
ADDITIONAL EXPERIENCE
JOHNSON CONTROLS, INC.
Materials Manager, Lexington, TN
GENERAL ELECTRIC COMPANY
Area Sales Manager, Lubbock, TX
Process Quality Engineer - Manufacturing Engineer, Louisville, KY
Consultant in Materials Flow Planning and Control, Bridgeport, CT
EDUCATION / PROFESSIONAL DEVELOPMENT
C I R M, APICS Certified in Integrated Resource Management
C F P I M, APICS Certified Fellow in Production and Inventory Management
M B A University of Louisville
B S I E Southern Methodist University - Letterman, Varsity
Swimming Team
Modine Six Sigma, Just In Time, Production and Inventory Control, Kepner-
Tregoe, Seven Habits of Highly Effective People, Value Stream Mapping,
Visual Management and KAIZEN - Continuous Improvement practices, GE's
Manufacturing Management Program
Taught Graduate and Under-Graduate Production and Operations Management
classes at the University of Miami, Florida.
Developed and instructed numerous APICS-sponsored CPIM Certification Review
Workshops.