Frederick P. Cupo
** **** ****** ** ***: 828-***-****
Hickory, NC 28601 E-mail:
*********.****@*****.***
PLANT MANAGER . TECHNICAL MANAGER . QUALITY MANAGER
Coated Paper, Fiber, Fabric, Film . Pressure-Sensitive Paper, Foils,
Films, Cloth Tape
. Dramatically increased production efficiencies and set all-time record
for weekly shipments.
. Increased key customer's market share 50% through solving product defect
complaints.
. Shortened lead times up to 40%, reduced returns up to 75%, and cut waste
to less than 2%.
. Led ISO 9000 implementation effort for 2 companies.
. Coordinated technical activities leading to significant new business.
Accomplished Manufacturing, Quality and Technical Manager with a record of
success in developing new products and processes, as well as increasing
productivity and quality while reducing costs. A proven planner, leader,
problem solver, and negotiator with an uncompromising regard for quality
operations. Adept at building outstanding relationships with customers,
suppliers and sales/marketing. ISO/QS 9000, 6Sigma GreenBelt Certification.
MBA, BSChE, BSEE.
EXPERIENCE
3M/POLYMASK CORPORATION, Conover, NC. 1999- Present
Quality Manager and Manager/Coordinator of Technical Services for a $35
million manufacturer of pressure-sensitive protective films for automotive,
electronics and general industrial applications. Responsibilities as
manager included quality, technical service and R&D activities with 6
direct reports.
Led major reduction of quality defect credits from almost 1% of sales to
.25% in 3 years.
. Handled all technical activities and provided liaison with 3M Industrial
Tape sales/marketing.
. Coordinated testing in field and lab for introduction of key products
including support of Six Sigma projects in design (voice of customer),
technical (DMAIC) and sales.
. Demonstrated ability to work with customers, end-users, sales, marketing,
technical and management to quickly identify opportunities, evaluate
products, analyze needs and establish working relationships leading to
significant new sales volume and new accounts.
CARBORUNDUM ABRASIVES, NORTH AMERICA, Niagara Falls, NY. 1997-1998.
Process Control Manager of 500-person plant producing abrasive coated
paper, fiber, fabric and film products with annual revenues of $120
million. Directed a staff of 10 technical personnel during extended absence
of Technical Director.
. Increased coater uptime 40% and decreased waste 25% through solving long-
standing film coating process problems. Reorganized ISO implementation
effort.
DAUBERT COATED PRODUCTS, Dixon, IL. 1996-1997.
Technical Director, responsible for staff of 12, at plant manufacturing
silicone-coated release papers and films. Sales: $45 million. Coordinated
process control, product development and environmental compliance
activities.
. Spearheaded major initiative to develop high-quality coated film product
and process, plus solved recurring product and process problems across
all lines while serving as technical liaison with corporate R&D.
Convinced top management to pursue ISO 9002 implementation.
Frederick P. Cupo
Page 2
SHUFORD MILLS TAPE DIVISION, Hickory, NC. 1989-1996.
Plant Manager of production non-union facility with $50 million in sales
and 280 employees producing cloth tape. Responsible for technical and
process engineering.
. Increased work force from 220 to 280 personnel, instituted rigorous
training, helped organize efforts to install high-performance work teams,
implemented 12-hour shift schedules, resulting in achieving within 4
months' time highest monthly overall output per man-hour and lowest
monthly manufacturing cost levels including setting record for weekly
shipment levels.
Division Quality Manager and Plant Quality Manager. Directed staff of up to
26 and held environmental and process engineering responsibilities for 2
plants totaling $140 million of pressure-sensitive paper, foils and cloth
tapes.
. Solved major product/process problems that added millions of dollars in
sales and profits including developing strategy to obtain air quality
compliance. Reduced customer returns for many key high-volume tape
products through improving QA Department's performance and implementing
process control changes and new product requirements.
. Directed 2-year effort resulting in ISO 9002 certification and led effort
to obtain approvals from 2 Tier-1 auto suppliers. Completed Lead
Assessor's Course. Led Hickory Chamber of Commerce's effort to establish
widely attended quality conferences. Spearheaded initiative for
successful gain-sharing employee involvement program.
ENGINEERING COATED PRODUCTS, Northbrook, IL. 1986-1989.
Vice President, Operations for this $8 million manufacturer of pressure-
sensitive films and foils. Responsible for Manufacturing, Scheduling, and
Purchasing. Oversaw 20 personnel.
. Shortened lead time from 5 weeks to less than 3 weeks, reduced returns
75%, waste to record lows at less than 2% many months. Achieved lowest
material cost levels from 64% of sales to less than 58% despite new
business strategy emphasizing higher cost products.
. Played critical role in developing company's 5-year business plan,
negotiating new long-term raw material vendor agreements greatly reducing
inventory levels and budgeted cost levels.
. Responsible for technical documentation and problem evaluation for
successful lawsuit against pollution-control equipment vendor, and
achieved governmental compliance at all levels.
Previous Experience
Held progressive positions of Manager, Technology & Production; Manager,
Technology, and Plant Manager with Meyercord Company/IL-$25 million US &
International Sales of pressure-sensitive and press-built markings.
Coordinated activities of 17 at separate lab and manufacturing locations.
Solved major product issues, upgraded equipment, reduced budget by 10% and
developed plan for new plant location and capital needs.
Process Engineer and Electrical Engineer at Anaconda Wire & Cable Co.-
leading manufacturer of aluminum and copper wire products.
EDUCATION
M.B.A., Northern Illinois University, DeKalb, IL. GPA: 3.80.B.S., Chemical
Engineering, Illinois Institute of Technology, Chicago, IL. GPA: 3.90.
Dean's List.
B.S.E.E., City College of New York, NY, NY. GPA: 3.30, Cum Laude, Tau Beta
Pi Honor Society.