Manufacturing Supply Chain

Bhushan Sonawane

**** ********* ** *** #* Raleigh NC 27606 Contact No.

919-***-**** abmtzc@r.postjobfree.com

OBJECTIVE: Seeking a full-time Manufacturing/Process Engineering

opportunity in a progressive environment.

EDUCATION:

North Carolina State University, Raleigh, NC

M.S Integrated Manufacturing and Systems Engineering, Concentration:

Manufacturing, May 2010 GPA 3.7/4

College of Engineering, Pune, University of Pune, India

Bachelor of Technology in Production Engineering

GPA 7.13/10

RELEVANT SKILLS:

Technical Skills Computer Skills

Experience with DOE, FMEA, PFMEA, APQP, Autodesk Inventor 11, ProEngineer Wildfire

PPAP 2, SolidWorks, Catia V5, Unigraphics,

KAIZEN, Poka-Yoke, Continuous Improvement, AutoCAD 2007, Euclid drafter 2.3,

Process Improvement and Development, SMED PLM Softwares: WindChill, SmarTeam.

Experience with VSM, Kanban, 5S, Six Sigma, MatLab, C, C++, JAVA, SQL, MS Access

TPM MS Office and Visio

Quality Tools: MOST, SPC, Ishikawa diagram, Basic knowledge of JMP and Minitab

ISO/TS standards, Control Charts, Control

Plan

Experience with ERP system(SAP)

COURSEWORK:

Manufacturing Process Engineering, Production Planning, Scheduling and

Forecasting, Manufacturing Automation, Automated Systems Engineering,

Supply Chain Logistics, Facilities Planning and Design, Design for

Assembly, Metrology and Quality Control.

RELEVANT WORK EXPERIENCE:

Research Assistant, NCSU

Feb 2009-Present

. Project is based on using a programmable X-Y-Z axis CNC machine to

manufacture bio-scaffold and micro/nano structures using micro/nano

direct writing techniques.

. Programming the machine and develop a process optimizing manufacturing

considering physical parameters.

. Designed machine tooling, fixtures and mounting assemblies to

accommodate features to enhance manufacturing process.

Design Engineer, Atlas Copco Ltd, Pune, India

July

2007 - June 2008

. Developed Compressor Design including Skid Assembly and components

custom made to train manufacturers' interface.

. Designed compressor frames, supports, ducts, developed dimension

drawings and detailed manufacturing drawings, GD&T analysis, applying

design standards, New Product Introduction (NPI), creating and

modifying Bill of Materials.

. Handled projects using Product Lifecycle Management (PLM) system

(SmarTeam).

. Working knowledge of lean manufacturing tools like Kanban, 5S and Six

Sigma.

Manufacturing Intern, Tata Motors (Engine Assembly), Pune, India

Jan 2007 - June 2007

. Applied Design of Experiments (DOE), FMEA and PFMEA for defects

elimination in Diesel Engine Assembly and Testing.

. Analysed Main bearing burning problem, implemented 100% inspection of

problem causing parts to eliminate problem.

. Performed root-cause analysis for RPM sensor functioning and Timing

Gear Housing noise problem. Worked with R&D department, made design

changes, supplier quality audit and assembly process improvement to

eliminate the problems.

. Used process flow charts, process control charts, SPC, APQP, and PPAP

to implement process improvement.

Manufacturing Intern, Tata Motors (Gear Factory), Pune, India

July 2005 - Dec 2005

. Designed and automated Drilling M/C, included concept development,

tool and fixture design and hydraulic circuit design.

. Implemented Cell Manufacturing and layout improvement using Continuous

Improvement (CI) and KAIZEN exercises.

. Implemented Poka-Yoke (Mistake Proofing) on Gear Hobbing machine and

Oil filling stations to eliminate rejects.

. Performed time and motion study and used tools like SPC, TPM, Ishikawa

(fish-bone) diagrams to solve quality problems.

RELEVANT COURSE PROJECTS:

. Implemented a supply chain strategy in a simulated environment,

project included demand forecasting, capacity planning, production

scheduling, inventory management and logistics decisions.

. Studied concepts of Design for Assembly (DFA) and Design for

Manufacturability (DFM) by redesigning a home appliance.

. Programmed a Microcontroller in C to control the movements of a robot

to complete a specified task.

. Designed and implemented an automated system by programming PLC

controller kit using RsLogix.

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