Warren E. Isbell
770-***-**** (c) **** Picket
Fence Way ********@*********.***
Hoschton, GA 30548
Director of Operations
Expertise in Operations, Engineering, Project Management and Customer
Satisfaction
17 year solution focused and result driven leader, experienced in
transforming strategic plans into workable solutions for performance
against key operational objectives. Strong leadership, communication and
organization skills in developing cross functional teams among customer
service, design, engineering and manufacturing that drive continuous
improvement. Experienced in manufacturing and business methods to resolve
customer concerns and create solutions that improve operational efficiency
and satisfy the customer.
PROFESSIONAL QUALIFICATIONS
P&L Accountability Staff Planning & Demand Flow Technology
Development (DFT)
Strategic Planning Capital Justification & Toyota Production System
Management
Cost Reduction & Budgeting Corrective Action Lean Manufacturing
Quality System Development New Product Development Continuous Improvement
PROFESSIONAL EXPERIENCE
CRANE MICRO-OPTIC SOLUTIONS - Alpharetta, GA March 2010 - May 2010
Leader in micro optic security technology. Research and Development center
for advancing new technologies in the field of anticounterfeiting and brand
protection.
Director, Manufacturing & Engineering
DISPLAY INDUSTRIES, LLC - Norcross, GA March 2008 - March 2010
Manufacturer of proprietary plastic, metal, corrugated and wood point-of-
purchase displays in sales in a 200,000 ft2 facility.
Plant Manager
. Responsible for Manufacturing, Scheduling, Inventory management, Quality,
Technical Engineering and Logistic activities with 75 employees
. Manufacturing plant is a plastic injection and blow molding operation
with capacity from 90T to 1000T presses
. Achieved a 23% inventory reduction, 35% increase in machine efficiency
and 10% labor force reduction
. Served as customer liaison to identify and correct issues on the
manufacturing floor
. Formulate and analyze process data for improvements
. Evaluated company business plans and vertical integration of outsourced
products to meet company objectives
. Technical resource on all manufacturing processes, equipment upgrades and
facility alterations
. Developed supplier base for metal and wood fabrication projects
ROYSTON LLC - Royston, GA April 2006 - November
2007
Manufacturer of metal check out lanes, shelving and cabinetry for the
convenience, grocery and mass merchandiser markets with $95 million in
sales across 3 plants.
Plant Superintendent
. Responsible for Engineering, Operations and Shipping activities that led
190 employees to meet Safety, Quality and Productivity targets in a metal
punching, forming, powder coating and assembly operation
. Led the continuous improvement initiatives and established performance
metrics in productivity, punching and Quality
. Developed and implemented Quality improvement plans that resulted in a
15% reduction in scrap
. Increased fabrication department productivity performance by 20%
PEACHTREE DOORS AND WINDOWS - Gainesville, GA July 1999 - April 2006
Manufacturer of residential aluminum/vinyl/wood doors/windows for the
custom and spec home markets with $100 million in sales in a 480,000 ft2
facility.
Engineering Manager 2002-2006
. Responsible for Engineering and facility activities by managing 3
Engineers and 27 Technicians
. Developed and implemented corrective actions in response to customer and
internal concerns
. Implemented DFT manufacturing lines on 5 new window product launches
. Saved $1 million in capital expenditure with the modification of
equipment and vertically integrating manufacturing operations that
resulted in $600k yearly savings
. Managed $5 million overall project to launch 5 new manufacturing lines
for new window products
. Prototyped door and windows redesigned products for owner reviews
Maintenance Manager 1999-2001
. Developed corrective actions for equipment, process and design changes
. Developed facility expansion plans and developed plant layouts in support
of strategic initiatives
. Managed $200K investment to reconfigure product lines with the facility
to support Kaizen initiatives
MILLENNIUM MAT - Suwanee, GA July 2001 - April 2002
Manufacturer of floor dust mats and anti-fatigue mats for the Cintas
Corporation with $25 million in sales.
Engineering Manager
. Directed all Engineering, Product Development and Facility activities by
managing 2 Product Engineers, Maintenance Manager and 7 Technicians in a
rubber and carpet molding operation
. Managed multiple facility projects totaling $3M including electrical
expansion, production equipment and facility expansion
. Developed and implemented Engineering staffing plans to support growth in
business
. Managed outside resources for automation projects that resulted in $300k
yearly savings by establishing project goals, objectives and Gantt charts
FREUDENBERG-NOK - Cleveland, GA November 1992 - July
1999
Manufactured precision rubber molded oil seals and valve stem seals for the
automotive industry with $72 million in sales in a 150,000-ft2 facility.
Manufacturing Engineering Supervisor
. Responsible for 6 Manufacturing Engineers and 19 Technicians
. Implemented corrective action measures for process improvements
. Implemented Lean Manufacturing processes in the restructuring of plant
products to streamline the manufacturing process
. Developed standard equipment processes with parent companies in Japan,
Germany, Italy and France.
. Designed/manufactured production and testing equipment
. Implemented PM programs with an increase in machine uptime by 15%
. Early positions include: Senior Manufacturing Engineer, Maintenance
Engineer Supervisor, Manufacturing Engineer
EDUCATION
Georgia Institute of Technology
Bachelors of Mechanical Engineering, 1992