MICHAEL J. BELL
**** ****** ***** ( Worden, IL **097 ( (h) 618-***-**** ( (c) 618- 972-
**** ( abmr5f@r.postjobfree.com
Executive Profile
( Elevates Productivity ( Reduces Costs ( Improves Quality
Highly accomplished, cost-analysis and lean manufacturing specialist with a
22-year Quality / Manufacturing history of leveraging plant/program
management, large team leadership,quality, manufacturing engineering and
budget development expertise to optimize profitability for numerous metal
stamping manufacturing companies. Results-oriented executive with a proven
track record of success in leading and managing teams; planning and
exceeding performance goals; increasing quality, productivity and
profitability; and maintaining long-term customer and vendor relations.
Motivational team leader / manager with comprehensive knowledge of the
organizational levels within the manufacturing industry, exceptionally
skilled communicator with extensive international business experience.
Selected Achievements
> Grew an outdated metal stamping wire forming manufacturing business
into a state-of-the-art facility; increased annual sales from $7
million to $15 million by implementing process enhancements, quality
standards and procedures, lean manufacturing improvements and "World
Class" manufacturing practices to increase production capacity. [Argo
Products Co.]
> Metal stamping manufacturing facility was faced with losing contracts
to overseas competitors primarily for cost reasons. Developed new
processes, installed equipment, built tooling and implemented
continuous manufacturing practices. Resulted in retaining contracts,
reducing product cost by 50 percent and saving over $100,000 annually.
[Argo Products Co.]
> Analyzed operations of a powder coating paint facility; reduced
rework, scrap, sorting and manpower costs, resulting in an improvement
of first-time throughput from 51 percent to 98 percent in less than
three weeks. [CJ's of Michigan]
> Managed the start-up and launch of a medium-sized powder coating
facility, including training, maintenance and cleaning; refurbished
the entire system by established quality and cost-effective
manufacturing processes/parameters. [KMK Metal Fabricators]
> Directed the quality system implementation, tool & die and R&D efforts
on a new generation of sheet metal fabricated military components,
reducing the product cost by approximately 50 percent. [Valentec]
> Managed the implementation of a quality system, installation and
equipment run-off of $3 million of plastic injection molding
equipment, tooling, robots and conveyor systems to reduce manpower and
increase productivity. [CJ's of Michigan]
> Metal stamping wire forming fabricating plant was experiencing poor
quality, excessive cost, declining market share and constant sorting;
developed several new processes, eliminated non-value added
operations, implemented "world-class" practices; increased market
share by 50 percent, reduced sorting by 98 percent and became a
certified supplier. [Argo Products Co.]
Areas of Expertise
( Process / Cost Analysis and Improvement ( Increasing Productivity /
Profitability ( Metal Stamping/Injection Molding
( Multi-Site Operations Management ( New Product Development ( Lean
Manufacturing / 5S
( ISO9001, QS, TS16949 ( International Business ( Root Cause
Analysis / DOE
( Plant / Program Management/P&L ( Large Team Leadership / Training (
FMEA, PPAP, APQP, MSA
( Tool & Die Development ( New Plant Start-up ( Kaizen, Toyota
Manufacturing
PROFESSIONAL SUMMARY
ARGO PRODUCTS CO. St. Louis, MO
State-of-the-art manufacturer specializing in CNC wire forming equipment,
robotic welding and stamping supplying the lawn and garden and commercial
furniture industries.
Vice President Operations
2008 to 2010
> Accountable for overall operation of company including P&L. Doubled
the profitability of the company in 2009 verse 2008 on 2 million
dollars less in sales, most profitable year in last 9 years.
> Directed the operations group in reducing inventories by 30%, lean
manufacturing and becoming a true "just in time" manufacturer.
> Developed several new tooling concepts and approaches to minimize
change over time and increase flexibility throughout the manufacturing
process.
> Developed business plans and strategies for 1, 3 and 5 year
projections, including targeting new markets, proprietary products and
searches for acquisitions.
LIBERTY BELL TRANSPORTATION, INC. Worden, IL
Logistics transportation provider specializing in high-volume commercial
and government freight management.
Vice President/General Manager 2006 to 2008
> Develop business plans and strategies, charting of KPI's, identify
potential customers, research sales and create forecasts; annual sales
doubled in the first year of business.
> Direct sales force; manage all requests for offers and bids from
outside vendors and contractors.
> Responsible for all operation costs with full P&L responsibility;
manage all contracts and customer/vendor relations.
KMK METAL FABRICATORS Trenton, IL
Custom sheet metal fabrication company that utilizes turrets, lasers, CNC
brakes and CNC wire-forming equipment; specializes in the design and build
of store display fixtures.
Vice President/General Manager 2005
> Recruited independent sales representatives and developed business
goals to expand sales outside the St. Louis area.
> Developed and managed numerous process improvements / quality,
streamlining of operations and processes by implementing lean
manufacturing practices, quality procedures and tooling improvements;
resulted in an estimated 50 percent reduction in production costs and
increased throughput by reducing manufacturing lead time.
> Managed the start-up and launch of a medium-sized powder coating
facility, including process parameters and charts.
ARGO PRODUCTS CO. St. Louis, MO
State-of-the-art manufacturer specializing in CNC wire forming equipment,
robotic welding and stamping supplying the lawn and garden and automotive
industries.
Vice President Operations/Engineering/Quality Manager 2000 to 2005
> Directed the ISO program, TPM, SPC, Root Cause Analysis, 5 S
implementation and lean manufacturing leadership, resulting in the
opportunity to enter the automotive industry, resulting in the
addition of $1 million in potential sales.
> Managed the selection, purchase and installation of new equipment,
tooling and continuous processes; more than doubled capacity while
reducing operating costs by more than 20 percent.
> Responsible for managing the budget development and plant operating
expenses, P&L responsibilities; streamlined operations and trimmed
plant personal by 20 percent, and reduced overall plant costs by more
than 20 percent.
> Developed numerous progressive stamping dies applications and quality
programs/procedures increasing productivity, reducing scrap and rework
while reducing part cost by over 40 percent.
CJS OF MICHIGAN Plymouth, MI
Global consultants to the Big 3 automotive manufacturers and their
suppliers that provides project management for injection molding, quality
control problem solving; ISO 9000 and QS 9000; variability reduction;
statistical process control (SPC); and paint facilities.
Consulting Engineer (Quality, Manufacturing Operations) 1996 to 2000
> Developed automotive initiatives in China, India and Mexico; consulted
world-class manufacturing plant start-ups utilizing lean manufacturing
principles and quality methods.
> Launched start-up of a new powder coating line for a U.S. auto
supplier's Mexican plant, including the development of process
controls/parameters, pre-treatment application, SPC charting, racking,
testing and validation samples.
> Directed the on-site review, analysis and process improvements for a
robotic paint facility in China, including process controls and
parameters, racking, application, pre-treatment, preventive
maintenance and personnel training; successfully increased throughput
at the facility from 21 percent to more than 70 percent.
VALENTEC St. Louis, MO
Manufacturer of precision aluminum, steel, stainless, titanium-depleted
uranium and brass parts for commercial and defense applications,
specializes in progressive dies, punch-press to 1,000 ton, stamping,
shearing, CNC lathe, welding, heat treat, deep draw, embossing, center less
grinding, plastic and rubber injection molding.
Operations Manager/Manufacturing Engineer/Quality Assurance
Supervisor/Engineer 1983 to 1992
> Managed multiple manufacturing programs, including all aspects of
cost, quality, performance, scheduling and deliveries for more than
$2.5 million of product per month.
> Directed new product lines start-ups including installation of
equipment, equipment run-off, tooling development, process prove-out,
quality procedures/ parameters and program launch.
> Developed and implemented process controls, parameters and
specifications and established a vendor rating system that improved
product quality and reduced costs by 15 percent.
> Created SPC, lean manufacturing and TQM programs; managed material
testing for metals, plastics and rubber.
IMO'S PIZZA Highland and Troy, IL
A restaurant chain with over 80 locations in Missouri, Illinois, Kansas and
Texas specializing in St. Louis-Style Pizza and Pastas..
Franchise Owner 1992 to 2006
> Started and managed two restaurant locations, including facility
selection, renovation, equipment purchases and installation, staffing,
training, quality and operations.
> Consistently recorded double-digit growth in 12 of the 13 years in
business.
> Recognized in "Who's Who" as outstanding restaurant owner of the year.
EDUCATION & PROFESSIONAL DEVELOPMENT
Mechanical Engineering/Quality Control Technology
Florissant Valley Community College ? St. Louis, MO
Bachelor of Business Administration
Fontbonne University ? St. Louis, MO