SANTOSH GHANTI
**** **** *** * ***- O Birmingham AL. 35205
Email: abmqvh@r.postjobfree.com Phone: 205-***-****
Profile:
Total 10+ years experience in the various fields of metallurgy with skill
in steel melting, rolling mill, forging, casting, machining and heat
treatment, automobile component manufacturing, quality assurance, supplier
development, NDT Level II - MPI, UT, ISO 9001:2000, QS 9000 and TS 16949
Professional Experience
Supplier Quality Assurance, Mahindra & Mahindra Ltd, Mumbai, India
2006-2008
. Worked as senior engineer in suppler quality assurance and development
department for steel mill, forging and heat treatment commodity.
. Introduced controlled cooling process after forging, which eliminated
normalizing, hardening and tempering heat treatment and this resulted
annual cost saving of approx. $200 000.
. Worked on number of projects for component validation, cost reduction,
yield improvement and process optimization.
. Conducted Periodic audit of steel mill and rolling mill.
. Conducted periodic audits of forging and heat treatment suppliers.
. Experienced in heat treatments - annealing, normalizing, hardening
tempering, controlled cooling, carburizing and induction hardening.
. Member of team for Standardization of steel grades, problem analysis
and solving.
. Gained knowledge of diesel engine, transmission and overall utility
vehicle manufacturing.
Quality Control, Bharat Forge Limited. Pune, India
1996-2006
. Worked in metallurgical quality control department as senior quality
engineer.
. Supervised the certification process for ISO 9001:2000, QS 9000 and TS
16949; preparing manufacturing and quality control plan, FMEA, PPAP,
SPC techniques.
. Worked as an internal auditor for ISO 9001:2000, QS 9000.
. Interacted with customers for yearly audit, part quality, complaints
and new development.
. Lead several projects including automation of induction hardening
machine, reduction of heat treatment cracks and development of new
components.
. Worked on number of projects for cost saving, quality improvement and
process optimization.
. Conducted raw material (rolled billet) inspection and approved for
further processing.
. Monitored forging and heat treatment process.
. Metallurgical inspection - chemistry verification, tensile testing,
hardenability, grain size, inclusion rating, surface inspection, macro-
etching, step-down testing and hardness inspection.
. Developed new parts through design of experiments, process
qualification and defined process parameters.
. As a quality team member worked for defect analysis, decision of non-
conformance and implemented corrective action plan.
. Acquired ASNT and ISNT Level-II qualifications in MPI and UT.
. Trained operators for MPI and Heat Treatment.
. Conducted Field failure investigations of crankshafts.
Quality Control Department, TATA Special Steels Ltd. India
1994-1996
. Worked in the technical control department as a quality engineer.
. Responsibilities included quality control in Melt shop and hot rolling
mill.
. Process quality control and monitoring at electric arc furnace, ladle
refining furnace, continuous casting machine, preheating furnace and
hot rolling mill.
. Expertise various alloy and plain carbon steels.
. Conducted metallurgical and dimensional inspection of billets, slabs
and hot rolled wire rods.
. Metallurgical inspection - chemical analysis, mechanical properties-
tensile testing, microstructure, hardness, dimension and surface
defect inspection.
Education
Master of Science, University of Alabama at Birmingham
2008- Present
Major - Materials Science and Engineering
GPA: 3.75
Coursework: Principles of Metal Casting, Phase Diagrams, Materials
Processing, Intro to FEM, Process Modeling/Simulation, Design/Manufacturing
Tech Auto Application, Nucleation and Growth.
Graduate Research Assistant: The Effects of Solidification Under
Pressure on Properties of Cast Aluminum Alloys.
The effects of solidification under pressure on the porosity and
mechanical properties of aluminum alloy A356 and A206 were examined.
The results showed an increase in ultimate tensile strength and
elongation due to a decrease in porosity and increase in density for
castings solidified under pressure. These mechanical properties were
found equivalent to the properties of HIPed casting. For the first
time solidification under pressure has shown increase the casting
cooling rate (reduce solidification time) for a sand casting process.
Bachelor of Engineering, COEP, University of Pune, India
2006
Major: Metallurgy
Graduated with first class.
Project: 'Development of Process and Machine for Induction Hardening
of Spring Pin'.
Diploma in Engineering, (Associate Degree), Government Polytechnic Pune,
India 1994
Major: Metallurgy
Graduated with first class.
Government Polytechnic Pune, Board of Technical Education Maharashtra
India
Final-Year Project: 'Case Hardening of Copper'.
Publication and presentation
. "The Effects of Solidification under Pressure on the Porosity and
Mechanical Properties of Cast Aluminum Alloys," AFS 10-063, American
Foundry Society (2010). (co authors - E.A. Druschitz, A.P. Druschitz
and J.A. Griffin")
. "The Effects of Solidification Under Pressure on the Microstructural
and Mechanical Properties of Cast Aluminum Alloys," in Forming of
Light Weight Materials, Materials Science & Technology Proceedings
(2009). (co authors - E.A. Druschitz, A.P. Druschitz and J.A.
Griffin")
Computer knowledge
Proficient user of MS Office.
Familiar with Flow 3D, Pro/Engineer.
Membership
American Foundry Society (AFS)
Materials Advantage (MA)
Foundry Education Foundation (FEF)
Achievements
Received first prize in AFS Birmingham chapter for casting
competition.
Stood first in MPI level II examination in ISNT pune chapter.
Received second prize for the project 'Case hardening of copper' in
state level competition.
References
Available on request