*** ***** *********** **** ? Columbus, Ohio *****
614-***-**** ? ******@*****.***
MANUFACTURING and OPERATIONS EXECUTIVE
LOGISTICS . SUPPLY CHAIN . DISTRIBUTION
FOOD AND BEVERAGE . PHARMACEUTICAL . BIOTECHNICAL . COSMETICS
Performance driven manufacturing and operations professional with over 20
years of progressive success in operations, quality, safety, labor
relations and engineering. Proven career record of applying innovative
strategies to improve profits and productivity. Articulate, results-
oriented professional, experienced in leading businesses with diverse,
multi-functional union and non-union teams. 2009 MBA
Areas of Expertise
P&L Management Productivity Improvement Business Operations
Quality Assurance / Six Transportation Performance Optimization
Sigma Management
Compliance FDA / GMP/ OSHA Cost Reduction / Cross-Functional Partnerships
Avoidance
Facility Coordination Systems Enhancement Production Planning
Negotiations KPI Management Team Building and Leadership
Select Achievements
. Achieved a net savings of $25 million through the application of Six
Sigma technologies (DMAIC) (FMEA) (PDCA), improving product yield by 50%
and setting company records for efficiency. [Alkermes]
. Recognized over $1.5 million in labor cost savings by identifying
opportunities for team cross-training for multiple lines running under
capacity. [Alkermes]
. Negotiated reduction in contract over prior year resulting in a savings
in excess of $200,000. [Alkermes]
. Attained a cost savings of $300,000 in first year of department process
improvement program, generating over 200 improvement ideas. Ultimately,
program was implemented plant-wide, creating over 1,000 improvement ideas
during its first quarter. [Abbott Laboratories]
. Directed business unit start-up, responsible for total facility and
business structure, overseeing from building acquisition to staffing and
training. New facility was fully operational two-months ahead of
schedule and profitable in less than 12 months, totally offsetting start-
up costs. [Anheuser-Busch]
. Upon assuming operational responsibilities for a facility trending
negative in safety metrics, implemented a return-to-work program and
intensive safety training program, reducing lost time injuries by 89.5%
and lost work days by 97.7%. [Anheuser-Busch]
. Identified a net savings of $1.8 million for a fleet of over 100 sales
vehicles by changing from a leased vehicle to a car allowance program.
[Anheuser-Busch]
. Increased market share four-points and doubled profit margins in
directing the turn-around operations of a $9 million wholesale food
manufacturer and distributor. [Wechsler Coffee Corp.]
. Serving jointly as Manufacturing Operations Manager and Production
Manager, directed the successful introduction of a new technology and
product line; yielding $14 million in revenues during first quarter and
being named "New Product of the Year". [Avon Products]
. Reengineered operations, generating an annual savings in excess of
$100,000. [PepsiCo]
. Reduced approximately $1 million in material loss in leadership of a
division level task force team. [Borden]
DEANNA JOHNSON Page Two
Professional Experience
ALKERMES, INC. - Wilmington, Ohio 2006 - 2008
International pharmaceutical and biotechnology company developing
controlled, sustained-release injectable drugs.
MANUFACTURING MANAGER
Served as Site Operations Manager for FDA regulated pharmaceutical
manufacturing facility. Guided operation of multiple bulk powder
formulation and aseptic filling lines, process and facilities
maintenance, materials and QA support functions. Five direct and 112
indirect reports.
ABBOTT LABORATORIES - Columbus, Ohio 2002 - 2005
International broad-based healthcare company focusing on the discovery,
development, manufacturing and marketing of pharmaceuticals and medical
products, including nutritionals, devices and diagnostics.
MANUFACTURING AREA MANAGER
Directed manufacturing, liquid filling and packaging of five different
departments: liquid processing (330 million pounds); glass (31 million
units); "Plus 2" composite bottle (61 million units); Blisterpak (91
million units); and General Services. Nine direct and 162 indirect
reports.
anheuser busch, inc. - Long Island City, New York / Sylmar California
1990 - 2002
Leading American brewer that maintains nearly half of the market share for
United States beer sales.
OPERATIONS DIRECTOR
Directed company's largest distribution facility (1million sq. ft), with
an annual volume of 15 million cases, and an annual budget of over $31
million. Five management direct reports and over 200 union indirect
reports.
WECHSLER COFFEE CORP. - Long Island City, New York 1987 - 1989
$110 million wholesale food manufacturer and distributor; acquired by Sara
Lee in 1999.
GENERAL MANAGER - Reddi-Salad Company
Oversaw daily operations for $9 million USDA inspected subsidiary;
marketing to the food service industry.
AVON PRODUCTS, INC. - Suffern, New York / New York City, New York 1984 -
1987
One of the world's largest retailers of beauty products and the largest
direct seller of any product.
MANUFACTURING OPERATIONS MANAGER / PRODUCTION MANAGER
Split time as Manufacturing Operations Manager, a staff function
responsible for five US facilities; and Production Manager, a line
position with over 350 employees and direct P&L budget accountability.
* * * * *
Additional success with PEPSICO INC. - Pepsi-Cola Bottling Group as
PRODUCTION MANAGER (1983-1984)
BORDEN INC. - Wise Snack Foods as PRODUCTION MANAGER (1976-
1983)
Education
FRANKLIN UNIVERSITY - Columbus, Ohio
MASTER OF BUSINESS ADMINISTRATION
THE OHIO STATE UNIVERSITY - Columbus, Ohio
BACHELOR OF SCIENCE - Food Technology
BACHELOR OF SCIENCE - Agricultural Education
DEANNA JOHNSON