Engineer Quality

KISHOR GIRASE

**** *** * *** # *** A, Lubbock, TX 79401

Phone: 806-***-**** Email: ************@*****.***

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SKILL PROFILE

. Overall three years of experience in manufacturing

. Hands on experience on lean manufacturing principles, 5 's' and

statistical process control

. Excellent knowledge of production processes and manufacturing systems

such as kanban, push, pull, just in time, material resource planning,

lean system, time and motion studies, work measurement, metrics, and

kaizen activities

. Hands on experience for scheduling and supervising over 12 heads

. Proficient in use of MS-Excel and AutoCAD

. Exceptional quantitative, analytical and problem solving skills

. Ambitious with strong interpersonal and communication skills, ability to

co-ordinate with team and organize activities to meet up deadlines

PROFESSIONAL CERTIFICATIONS

Six Sigma Green Belt

September 09

DMAIC, Project Charter, Data Collection Plan and Execution, Process

Mapping, Root Cause Analysis, Cost-Benefit Analysis, Failure Mode and

Effect Analysis, Process Standardization, Project Planning and Mistake

Proofing

Lean Management

April 10

Lean Metrics, Theory of Constraints, 5 'S', Visual Factory, Kanban,

Single Minute Exchange of Dies, Standard Work, Kaizen, Poka-Yoke, Total

Productive Maintenance, Total Quality Management, Supply Chain

Management, Value Stream Mapping

EXPERIENCE

Industrial Engineer, Eburon Organics International Inc, Lubbock, TX

October 08 - Till Date

. Involved in developing the techniques for analyzing and testing the

finished product to meet the standards, analyzing processes for

continuous improvement

. Responsible for implementing ISO standards such as selecting components,

application requirements, quality control and requirements for safety

and disposal of associated waste material

. Implementing 5 'S' in the facility to analyze and improve the operations

quality and productivity

. Involved in improving and executing quality inspection plans ensuring

product and process quality

. Responsible for analyzing the warranty claims for the improvement

procedures, initiating and carrying out the corrective action for error

proofing

. Working in cross-functional teams to define capacity requirements,

future processes, providing support for product development and

application of new technologies

. Designing a detailed layout for bulk manufacturing facility

. Planning and executing tasks to optimize the use of resources

Industrial Engineer Intern, Eburon Organics USA Inc, Lubbock, TX

January 08 - June 08

. Applied lean manufacturing principles to enhance speedy response

. Analyzed operation's quality and productivity, reduced process cycle

time and cost

. Collected and evaluated the data on product movement and operating

procedures

. Generated report of work in process, inventory levels and production

volumes

Research Assistant, Chemistry Department, Texas Tech University, TX

August 06 - December 07

. Experimental set up for chemical reactions and performed process

synthesis

. Performed unit operations like distillation, extraction, filtration,

drying, gas chromatography and evaporation

Associate Process Engineer, Waam Industries, India

August 05 - July 06

. Executed tasks to improve unit evaluation, product quality and process

efficiency as directed by the lead

. Responsible for reliability analysis of equipments, statistical process

control, determine the root cause for the variations and the corrective

action required to eliminate the variation

. Supervised the manufacturing facility for high temperature lubricants

and implemented required changes for efficiency improvement by taking

workers in confidence

. Collected and analyzed the production data and implemented the results

as per the demand and price fluctuations

. Assigned resources and personnel to various operations as a part of

decision making team and addressed loss and damage claims

. Prepared purchase orders, follow up, materials receipt and issuance to

operations

COMPUTER SKILLS

MS-Excel, MS-Project, AutoCAD, MS-Visio, Crystal Ball, SAP, Convergent

with SAS/Base,

MS Access

EDUCATION

Master of Science in Industrial Engineering

August 06 - August 08

Texas Tech University, Lubbock, Texas

Bachelor of Engineering in Chemical Engineering

September 01 - May 05

Sinhgad College of Engineering, University of Pune

PROJECTS AND PRESENTATIONS

. Facility Planning and Design at "Eburon Organics International Inc."

(Lubbock, TX)

- Analyzed the existing layout of manufacturing facility to study

closeness of different departments

- Determined and evaluated the unwanted closeness and space of

departments by affinity diagram, interrelationship diagraph,

prioritization matrix and activity network diagram

- Proposed new layout to simplify material handling and achieve lower

WIP levels

- Evaluated existing and proposed layouts by weight factor and total

closeness rating methods and created new plan using MS-Visio and

helped reduce unnecessary usage of space

. Modification of Workstation at "Cargill Meat Solutions" (Plainview, TX)

- Performed analysis of existing rib packing workstation and collected

data on equipment design and production rate

- Performed detailed research on equipment design used for rib packing

process to asses level of performance in terms of production rate

- Recommended modifications in equipment and designed sit-stand for

workers to increase their performance and attained success due to

lower cost compared to other proposals

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