Chenhuan Cui
* **** ****[pic] Irvine, CA, *****[pic] 949-***-****[pic] 949-812-
0252[pic] abmpv5@r.postjobfree.com
OBJECTIVE
Experienced and highly motivated engineer seeking a challenging and leading
position with a dynamic organization in one of the following arenas:
. Medical device design
. Design verification & validation
. Optical sensors development
. Process control system design
. Mechanical component design
. Data/Image acquisition system
. Risk analysis/FMEA/FTA
. Thermal spray process control
. LABVIEW/MATLAB/SIMULINK
. VB.Net/C#/C++/Java
. UG/AutoCAD/SolidWorks
. System test infrastructure
PROFESSIONAL PROFILE
> Experienced engineer with Ph.D. degrees and 8+ years of broad
experience spanning multiple industries with recent specialization in
advanced cochlear implant system research, development and production
> 6+ years of hands-on experience in measurement based advanced process
control system design for thermal spray (plasma spray, HVOF), and
coating products development for industrial applications such as jet
engine, SOFC, automotive engine, pharmaceutical reactor
> Automotive regulator/valve/injector components design, validation and
production transfer
> Automotive PHEV battery power management control system design and
validation
> Fluent NI LABVIEW data/image acquisition skills, including software
development and hardware setup
> Fluent MATLAB/SIMULINK skills for model based design, system
identification/simulation and related data analysis
> Proven ability to lead and manage an engineering team to finish
projects and meet customer's expectations successfully in multiple
industries including medical device, alternative energy automotive,
aerospace, and oil refinery.
> Proven ability to write IQ/OQ/PQ, test protocols and technical
reports. Knowledge of design controls, FDA and CE guidance and
statistical techniques.
> Ability to multi-task and prioritize responsibilities to ensure
deadlines are met in a fast-paced environment
> Superior organizational project management abilities
> "Certified Reliability Engineer" from American Society for Quality
(Oct, 2008)
> "Certified Manufacturing Engineer" from Society of Manufacturing
Engineers (June, 2003)
> " Sun Certified Java Programmer" from Sun Microsystems (Sep, 2004)
> Author of the book: Plasma Spray Process Advanced Control System
Design, ISBN: 978-3-639-11017-3, VDM-PUBLISHING, Germany, 2008
EDUCATION
Doctor of Philosophy - Manufacturing Engineering
5/2005
Boston University - Boston, Massachusetts
Master of Science- Mechanical Engineering
1/2000
Zhejiang University - Hangzhou, China
Bachelor of Science- Electrical Engineering
5/1997
East China University of Science and Technology - Shanghai, China
PROFESSIONAL EXPERIENCE
Advanced Bionics 4/2009 -
Present
Sylmar, California
Senior System Engineer, Design Assurance
. Interdisciplinary engineering lead role in R&D product development teams
for cutting-edge cochlear implant system including electrode array,
hybrid chip, antenna coil, headpiece and Li-ion power system.
. Improve the quality and reliability of implant system designs through
defining the sources of design and potential production and surgical
risks
. Defining and executing verification and validation tests, investigating
product use cases and determining methods of testing the product
. R&D product manufacturing process design to minimize cost, maximize yield
and optimize production process for both external and implant systems
. Hands-on experience in process development and manufacturing equipment
for plastic/metal parts, laser welding, and resistance welding
. Work with other design engineers to develop product specifications that
accurately reflect the expected use
. Work with manufacturing engineers to transfer R&D results to production
process smoothly
. Work with our Regulatory and Quality departments to ensure that all
compliance including FDA & TUV requirements are met
. Develop risk analysis and management database for AB's quality control
database using Visual Basic .Net and SQL
QUANTUM TECHNOLOGIES INC.
11/2007 - 2/2009
Irvine, California
Senior Project Engineer
. Lead teams and interfaces with customers, vendors and plant personnel in
coordinating product changes. Prepares and defines test procedures for
product validation and analyzes results.
. Compiled and analyzed data and recommends further action to all customers
(internal and external). Provides system and/or process expertise and
diagnosis/troubleshooting as required by customer.
. Provided concepts and developed ideas to improve current automobile
component products, including PHEV battery control system, hydrogen
injectors/valves/regulators, tubing structure for OEM customers such as
GM, Ford, Suzuki
. Designed and set up automation system to test and validate new R&D
product designs and RCA failures with the whole product R&D team for
products such as auto high voltage battery and hydrogen injector/valves
. Implemented HVOF and plasma spray processes for performance enhancements
of automotive power-train components
. Preparation of specific cost estimates or proposals for outsourcing
product/technology to Asia as requested. Researches and implements new
products, reliability and test methodologies. Conceives and writes patent
disclosures to substantiate patent applications and accumulates the
necessary documentation.
. Broadened the functional scope/general application of automobile
component products line, and improves products reliability.
. Drafted/designed/approved drawings to ensure automobile components
conforming to our drawings will conform to customer specifications.
. Represented Quantum to the customer and vendors by providing guidance, as
needed, for program direction. Negotiates specifications with the
customer to ensure conformance with product performance requirements.
. Created and presented product/application information, as appropriate, to
customers. Authorizes, supervises and coordinates prototype product
builds.
. Provided expertise to upper management on customer, competitor and
technology activities. ( Evaluated and approved/rejected specific
deviations for production based upon its merits and liabilities. Advised
upper management of the relative merit of each program.
THE MATHWORKS INC.
7/2005 - 10/2007
Natick, Massachusetts
Software Engineer
. MATLAB Data Acquisition, Image Acquisition, Instrument Control
toolboxes new functionality source code, test code development and
multi-OS compatibility troubleshooting and maintenance
. MATLAB Data Acquisition, Image Acquisition, Instrument Control
toolboxes graphic user interface (GUI) new features design and
usability design
. Mathworks Test & Measurement Lab hardware troubleshooting, daily
maintenance and development schedule coordination for Toyota Denso T&M
software kit development
. MATLAB Test & Measurement toolboxes code coverage team lead
BOSTON UNIVERSITY PROCESS CONTROL LABORATORY
8/2000 - 7/2005
Boston, Massachusetts
Engineering Team Lead / Research Assistant
. Lead team of undergraduates in set-up of academic plasma spray
laboratory
. Plasma spray process sensors development and applications
o Plasma intensity sensor system development for Westinghouse SOFC
applications
o HVOF WC-Co-Cr-based coating development for GE J47 jet engine
applications
o Torch voltage bifurcation detection system for Sulzer-Metco
F4/F9 and TAFA SG100 spray gun
o Torch nozzle acoustics monitoring sensor for Sulzer-Metco F4/F9
and TAFA SG100 spray gun
o Individual particle states sensor
. Designed and implemented plasma spray real-time control system,
including:
o Controller/sensor/simulation software for feedback control,
utilizing LABVIEW & MATLAB & C++
o Automatic motion systems to improve measurement accuracy by
motion control systems
o Real-time control system implementation (software & hardware)
Project: WESTINGHOUSE POWER GENERATION
11/2001 - 11/2004
Pittsburgh, Pennsylvania
Technical Consultant (Part-time)
. Provided technical expertise in control system design for plasma
spray process for U.S. Department of Energy advanced fuel cell
research program
. Played instrumental role in reduction in variation of SOFC production
process and 7% reduction of manufacturing costs
OSRAM SYLVANIA AUTOMOTIVE LIGHTING
1/2001 - 5/2001
Hillsboro, New Hampshire
Manufacturing Engineer (Intern)
. Participated in design, layout and implementation of High Intensity
Discharge Lamp (HID) production system
. Identified operational bottlenecks and applied such manufacturing
methodologies as continuous improvement and kanban system design to
increase process throughput by 12%
NATIONAL ENGINEERING RESEARCH CENTER FOR INDUSTRIAL AUTOMATION 9/1997
- 3/2000
Hangzhou, China
Mechanical Engineer (Part-Time)
. Served as technical consultant in process control projects for Fujian
Qingzhou Pulp & Paper Co., Ltd., using Computer Integrated
Manufacturing (CIM) techniques
. Designed and implemented control system for pulp and paper process,
including PID controller tuning and process model simulation
. Developed relational database with SQL Server and Delphi to record and
analyze paper and pulp industrial data
SHANGHAI OIL REFINERY
1/1997 - 7/1997
Shanghai, China
Application Engineer (Intern)
. Designed and implemented control systems for large-scale oil
distillation column
. Used neural network to research ways to optimize distillation process
. Performed PLC design and programming[pic]