MARIUS URSU PE
Windsor, Ontario N8S 4N6
Phone: 519-***-**** Cell: 519-***-**** abmp0r@r.postjobfree.com
OBJECTIVE
Manage, providing solid leadership to professional Engineering groups .
RELEVANT SKILLS & EXPERIENCE
MANAGEMENT- Engineering, Quality, Plant, Operations
• Provide leadership to multidisciplinary teams. Direct the activities involving various levels of
engineering from product development to production launch and manufacturing.
PROGRAM MANAGEMENT – Automotive and non Automotive
• Lead all APQP project related activities conducting to full PSO, PPAP and product launch.
• Create a detailed work plan which identifies and sequences the activities needed to successfully complete the
project accordingly with customer requirements.
ENGINEERING – R&D, Product development, Product design/ release, Manufacturing, Test & Validation, HALT
Testing, Failure Mode Analysis
• Fuel Systems, Power train components, Forgings, Casting, Heat Treatment, Interior trim
QUALITY SYSTEMS - Automotive and non Automotive
• Experience in TS16949, customer and supplier interface, quality management systems, PPAP, APQP, FMEA,
DOE, 8D, 5S, Statistical Process Control SPC, Six Sigma, Lean Manufacturing, Internal and External
(Suppliers Development) Audits.
LANGUAGES – English, French, Romanian
WORK HISTORY
PIERBURG Inc – PPT Division, Tier 1 for Power train components, Auburn Hills, MI
2007 – 2009
LAB AND TESTING MANAGER
Responsible for all development, DV and PV test plans for the hybrid transmission pumps
Developed and implemented new operational and test quality system.
Implement the use of MathLab software to determine HALT test parameters.
Designed test rigs and test plans in order to certify that the product is in accordance with
emissions standards and customer specifications.
• Implemented test equipment Preventive Maintenance and calibration programs.
• Coordinate R&D activities (budget, materials, new process and end of the line testing).
• Develop and maintain Lab’s operational and capital budget.
• Design and coordinate Lab integration in the New Tech Center.
Customers: GM, Chrysler, Ford, Magna
WALTEC FORGINGS Inc. Non ferrous forgings supplier, Wallaceburg, ON
2004 – 2006
DIRECTOR OF ENGINEERING, R&D AND PROGRAM MANAGEMENT
Overall accountable for the technological development of the organizations products
including: research and development, market analysis, design, product launch (PPAP),
specifications, documentation, environmental assessments and budgeting.
• Developed cost reduction program generating $1.7M /year cost savings in row materials.
• Converted dedicated dies in flexible dies to forge multiple parts with same die.
• Designed and production lunched first electrical die heated, generating $250K/year
savings.
• Developed and introduce to production first automated (robotics) flexible assembly cells.
• Challenged the status quos by reorganizing department work flow, generating 62%
increase in efficiency.
• Implemented (homemade software) Preventive Maintenance program for all production
equipment (automated machining cells, Trim presses, and Forge presses 500T to 3500T).
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• Opened in house test lab generating $50k/month cost savings.
• Introduced and implemented 5S and 8D programs
Customers: Honda, GM, Chrysler, Vibracoustic, Bombardier, ZF Lemforder, T&B, IR, Tower Automotive
KS CENTOCO, Tier 1 Steering wheels supplier, Windsor, ON
2003 – 2004
Sr. PROGRAM MANAGER - contract
Responsible with production launch of the Chrysler - LX 300Magnum Steering wheel.
• Moved production equipment and tooling in the new to Mexico facility 6 weeks ahead of
schedule.
• Completed all PSO documentation for production launch.
• Developed, managed and merged in the master time line multiple subprojects.
• Introduce and managed cost savings program for all ongoing Chrysler programs.
Customer: Chrysler
TI Automotive, Tier 1 Fuel Systems supplier, Auburn Hills, MI
2001 – 2002
Sr. TEST ENGINEER / PROGRAM MANAGER
Act as technical liaison between customers and internal Engineering teams.
• Simultaneously, managed large portfolio of DVPV&R’s for different platforms.
• Developed testing budgets (quotes, internal costs) and tracked project costs.
• Leaded the Validation group responsible for production implementation of the new plastics
and polymers for the new plastic fuel tanks.
• Member of the ISO 17025(A2LA) accreditation team.
• Performed internal audits for QS9000.
Customers: GM, Chrysler, Ford, Nissan
WALBRO, Tier 1 Fuel Systems supplier, Auburn Hills, MI
1998 – 2001
PROJECT ENGINEER
Design release Engineer for fuel systems.
• Released multilayer blow molded plastic fuel tanks design to production.
• Implemented Engineering changes to existent designs in order to reduce costs.
• Collected field data and translated into six axes of freedom simulation test rig.
• Coordinated prototype activities.
• Participated in all customers hot and cold field test trips product evaluations.
• Provided Engineering estimates to the sales group for new product quotes.
Customer: Chrysler, GM
EDUCATION
Technical University of Cluj Napoca, Romania
Master Degree (M.Sc.A.) Mechanical Engineer
Major: Material Science
Minor: Metallurgical Processes Technology
Bois-de-Boulogne College, Montreal, Quebec
Diploma in Quality Systems
Campu-Campus College, Windsor, Ontario
Diploma Six Sigma and Lean manufacturing
PROFESSIONAL ASSOCIATIONS
Quebec Professional Engineering Order O.I.Q, Canada
Ontario Professional Engineering P.E.O, Canada
Society of Automobile Engineers S.A.E.
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