Jeffrey J. Pearson
Byron, IL 61010
Telephone: 815-***-****
E-Mail: abmo2b@r.postjobfree.com
EXPERIENCE
AgVenture Jackson Seeds Byron,
IL
Director, Operations and Continuous Improvement
2009 - Present
. Designed warehouse layout increasing space utilization and pick
efficiency of orders.
. Streamline soybean treatment operation reducing cycle time 53%.
. Directed office build and design focusing on 5-S methodology and employee
productivity.
. Implemented Kanban methodology for purchased parts and accessory
products.
. Trained staff and partner farmers in basics of continuous improvement
methodology, set up reduction, quick change-over tooling, Total
Preventive Maintenance.
. Expanded sales territory increasing AgVenture footprint by 42%,
increasing acreage under management by 73%.
SPX Hydraulic Technologies Rockford, IL
Manager, Logistics and Continuous Improvement
2007 - 2009
. Managed staff consisting of 14 direct reports and 73 indirect reports.
. Lead ground floor Lean initiatives on manufacturing floor focusing on
front-line supervision buy-in, 5-S as the foundation for sustained
success, hourly work force empowerment.
. Implemented purchased parts Kanban increasing inventory turns to 17.
. Created Kanban Calculator to project correct stocking levels based on
consumption per unit lead time.
. Facilitated MSOE Master Lean Facilitator training for 20 salaried
associates.
. Established Certified Manufacturing Production Cell Concept focusing on
Standardized Work, Sustained 5-S, Kanban, Hourly Production Boards,
Quality Metrics and On-Time Delivery.
. Lead team integration of Hourly Production Board Database into ERP
planning systems.
. Expertise in Value Stream Mapping and Kaizen Event Leadership.
. Established plant wide X-Box metrics and initiatives which increased shop
floor productivity 6%.
. Reduced global transportation costs 13% thru core care methodology and
application of Lean
. Formulated freight payment audit methodology saving $32K annually (at
divisional level).
. Built Monthly Sales forecasting accuracy to +/- .3%.
. Increased distribution pick and ship productivity 17% annually while
reducing total headcount by 28%.
. Coordinated work management process including preparing and addressing
any material & logistic requirements focusing on vendor collaboration
regarding future material requirements and availability.
. Instituted 8-D Corrective Action process for transportation provider
regarding freight claims.
. Created procedures to guarantee same-day shipments of all items Available
to Ship (ATS).
o Reduced daily ATS from $78K to $3K daily.
Fairbanks Morse Engine Beloit, WI
Manager, Logistics and Warehouse Operations 2005 -
2007
. Managed Staff of 7 direct reports and 53 indirect reports.
. Implemented Oracle WMS Suite and instituted RF Scanning/Bar Coding to
warehouse operations.
. Created Harmonized Tariff Schedule/Schedule B data base for over 10,000
import/export part numbers.
. Drove on-time delivery from 83% to 97.6% while also picking and shipping
67% of orders same day.
. Coordinated kitting and sequencing of material to work centers reducing
material shortages.
. Implemented Core Carrier Program saving 17% annually (spend of $1.2MM).
. Led Lean events on Communication Practices, Kiting and Assembly of
BOM's (up to 17,000 SKU's per BOM).
. Facilitated Total Customer Value Steering Committee that reduced waste by
$2MM annually.
. Streamlined salaried resources that reduced salaried head count by 60%
and hourly head count by 11%.
. Implemented cycle counting procedure producing accuracy rate of 99.67%.
Wickes Furniture, Inc Wheeling, IL
Director of Logistics 2004 -
2005
. Managed staff of 3 Mode Managers, with indirect reports comprising 4
regional DC staffs.
. Negotiated Ocean Freight Contracts that produced a realized rate based
savings of 1.7MM.
. Reduced avoidable accessorial costs in excess of 50%.
. Realigned department resources that reduced FTE by 25%.
. Implemented company's first Core Carrier program re-aligning strategic
relationships focused on long-term partnerships and collaboration.
. Sat on steering team for implementation of SAP MRP System.
. Created best-in-class vendor score cards to improve service standards.
Newell Rubbermaid, Inc.
Rockford, IL/Monaca, PA
Manager, Regional Transportation Operations/Corporate Logistics Support
1999 - 2004
Director Canadian Transportation Operations
. Managed staff of 23 direct reports and 100+ indirect reports.
. Implemented/Negotiated Core Carrier Program that consolidated carrier
utilization and freight spend to 22 carriers from a previous pool of
1,478; realized freight savings of $12.5 MM annually.
. Formulated strategy for all truckload, less-than-truckload, air freight,
small package freight, and international freight rate negotiations for
28+ previously autonomous operating divisions (242 total shipping
points); freight buy totaled in excess of $357 million.
. Spearheaded Canadian Transportation Initiative that reduced total
transportation costs by 27%, based on an annualized spend of $40MM.
. Champion of operational process improvement strategy focusing on
distribution center/carrier inefficiency and collaboration that reduced
corporate wide LTL variable operating ratios 12%.
. Implemented strategic vendor management process that reduced freight as a
percent of sales measurements during time of flat sales volume and
shipment size.
. Established corporate guidelines and contracts for domestic and
international public warehousing.
. Directed and expanded the utilization of a company operated fleet of
tractors and trailers that reduced cost, increased service, and reduced
need for excess raw material; also re-negotiated full service lease
agreements for all power units and trailers saving 17% annually.
. Expanded use of in-house freight payment program that saved in excess
of $1.5 million annually.
. Lead Collaboration Efforts with Andersen Window which mutual saved
$315K annually.
. Re-negotiated forklift contracts that reduced cost 27% annually.
. Implemented cycle count program of three local warehouses, totaling
433,000 square feet; increased inventory accuracy from <70% to 98% on
a perpetual inventory volume of $17 million.
. Created a "pull" distribution inventory management philosophy that aided
in increased customer service measurements from 94/86 to 98+/98+ (on-
time/line fill) while also maintaining end of month shipping schedules to
maximize booked sales dollars shipped.
. Rewrote lacking warehouse policies; implemented warehouse goals and
productivity measurements.
. Restructured hourly and salaried staffing methodology, which reduced
overtime premiums while increasing coverage.
Carborundum Abrasives, N.A. - a Division of Saint Gobain
Niagara Falls, NY
Warehouse Manager 1997
- 1999
. Trained, supervised, motivated, and disciplined a unionized labor force
of 200+ employees.
. Directed all activities of the corporation's fourth largest
warehouse/distribution center.
. Coordinated warehousing and transportation operations for over 14,000
SKU's of coated abrasive product to such corporations as The Home Depot,
Sears, Wal-Mart, and NAPA.
. Implemented inventory control measures that accounted for an accuracy
rate of over 97% for over $20 million of finished goods and raw
materials, including 30 million pieces of corrugate and packaging.
. Led implementation of Radio Frequency technology for inventory control
and tracking.
. Responsible for negotiation of domestic and international shipping rates
and discounts with common carriers which resulted in a 17% reduction of
overall transportation costs.
Roadway Express, Inc.
Buffalo/Rochester, NY
Terminal Operations Manager/Driver Superintendent 1994
- 1997
. Hired, trained, motivated, and disciplined a unionized labor force
consisting of 120 dock employees, 47 drivers, 30 clerical workers, and 20
supervisors.
. Directed all phases of administration, policy, and procedures for the
company's tenth largest pick-up and delivery operation at a 141-door
freight consolidation and distribution facility handling in excess of ten
million pounds of cargo per week.
. Implemented strategic and cost-effective goals that increased terminal
revenue to $2.3 million per 20-day accounting cycle compared to 1996
total year-end revenues of $796K.
. Maintained warehousing phase of operation for customers requiring
delivery appointments, and/or minimum aggregate quantities of goods prior
to delivery while reducing handling.
. Increased dock employee's efficiency ratios by restructuring facility
layout to minimize forklift trip distance while loading and unloading
product.
. Met company objectives of reducing the number of trailers dispatched per
day by implementing procedures requiring supervisors to ensure that all
trailers were loaded to maximum cubic capacity and legal weight.
. Monitored compliance with DOT and OSHA regulations regarding hazardous
materials, working conditions, and hours of service.
University of North Carolina Football Chapel
Hill, NC
Restricted Earnings Coach/Video Coordinator 1993 -
1994
. Coordinated all game plan analysis, video breakdown, and game day
operations for Tar Heel Football.
Allegheny College
Meadville, PA
Assistant Offensive Line & Strength & Conditioning Coach
1992 - 1993
. Coordinated practice plans, weight room metrics for colleges first ever
undefeated team.
EDUCATION
Allegheny College
Meadville, PA
o Bachelors of Arts Degree: Communication Arts 1988 - 1992
o GPA in Major: 3.61/4.0
o Senior Thesis: A Historical Anthology of Motivational Sports Speakers
. This 287-page work critiques thirteen motivational speakers and is
currently being reviewed for publication.
APICS Coursework
o Basics of Supply Chain Management, Production and Inventory Management,
Material and Capacity Requirements, Just-In-Time, Production Activity
Control.
Lean Manufacturing/Total Customer Value
o Lean Leader and Facilitator Certification
o Total Customer Value Leader and Facilitator Training Certification.
o MSOE Lean Master Facilitator