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Engineer Process

Location:
Wyoming, MI, 49519
Posted:
June 15, 2010

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Resume:

MARK D. WILLIAMS

**** ******* **

Wyoming, MI ***19

616-***-****

E-mail abmmho@r.postjobfree.com

SUMMARY

Self-directed, highly skilled engineer in analyzing problems using my

extensive design and tooling experience, coordinating large programs

on a timely schedule and help implementing improvements. Desire to

work with a team in a manufacturing environment to improve products,

lower cost and facilitate growth.

EDUCATION

Western Mich. Univ. - B.S. in Mech. Engineering

GRJC - A.S. in Engineering - Grand Rapids, MI

EXPERIENCE

Aug 09 to Present Mercedes-Benz, U.S. International

Tooling Controller

. Work with suppliers to insure tooling is started for new

programs and track tool timing to insure parts are available for

pre-production builds.

. Work with suppliers to make sure they have purchase orders and

tool costs are appropriate. Approve supplier invoices for

payments after part PPAP.

. Perform tooling audits at supplier locations to ensure all

tooling is correct.

. Visit supplier tool shops and suppliers during pre-production

process to insure all tooling requirements are met and processes

are correct.

Jan 05 to May 09 Plastic Omnium Auto Exterior

Sr. Tooling Engineer / Development Engineer

. Review product designs for molding production feasibility, this

includes

working with OEM designers and stylists to solve their product

development issues.

. Attend PDT meetings at OEM's to review product designs for best

practice.

. Work with purchasing to determine mechanics to quote and

sourcing of plastic injection molds to capable mold shops and

justify costs.

. Oversee multiple tool programs at tool shops for tool build and

gage build, readying tools for production this includes,

approving mold designs, determining the best mechanics for

building the mold, work with process engineer to determine best

molding process.

. Determine best gate locations and validate with moldflow

analysis.

. Worked with plant tool rooms to diagnosis tooling problems and

recommend repair procedures.

May 03 to Dec 04 Plastech Engineered Products

Sr. Project

Engineer/Sr. Tooling Engineer

. Review product designs for molding production feasibility, this

includes

working with in house designers and designers at JCI to solve

their product development issues.

. Update quote sheets with mold build, gage build and secondary

equipment information for purchasing to acquire appropriate

costing.

. Oversee multiple tool programs at tool shops for tool build and

gage build, readying tools for production this includes,

approving mold designs, determining the best mechanics for

building the mold, work with process engineer to determine best

molding process.

May 94 to April 03 Magna Donnelly, Alto, MI

Tool Room Supervisor, Tooling Engineer

Tool Room Supervisor

. Scheduled molds to be repaired at in house tool room or send

molds to local tool shops as needed for repairs.

. Oversaw the work schedule of tool room personal.

. Worked to help develop tooling parameters and process conditions

for molding gas assist parts and parts from the Mucell process.

. Worked to help improve processes for current production parts to

reduce scrap rates and reduce cycle times, this included tool

modifications if needed.

. Purchased new machines and robots for molding machines.

. Modified tools that were not able to run with robots to run with

robots, this includes eliminating degating fixtures.

. Develop secondary assembly equipment to be used by molding

operator or automated using molding robot.

. Maintain budget for tool room, supplies and tool repairs.

Tooling Engineer

. Worked in team environment with Program Managers, Project

Engineer and Quality Eng. to bring a mirror program from concept

design to production.

. Analyzed CAD data (produce design) to create and improve mold

design.

. Conduct moldflow analysis on class A parts for best gate

location and knit line location.

. Oversaw multiple tool programs at tool shops for tool build,

readying tools for production this includes, approving mold

designs, determining the best mechanics for building the mold

and work with process engineers to determine best molding

process.

. Worked with manufacturing engineer to add gage points (locators

to products). This is used with the Bosch automated assembly

modules for automated assembly.

. Was responsible to make a quality part from the tool. This

included any tool changes required and all process improvements

needed.

. Worked with local tool sources and Chinese tool sources for tool

build.

January 92 to May 94 Model Pattern Co., Grand Rapids, MI

Cad Engineer

. Oversaw all mold design work. For prototype and

production molds.

. Designed molds in 2-D than surface 3-D part and parting line for

CNC programming.

. Designed electrodes when required for machining and created burn

sheet details.

. Create CNC programs for molds, models and gages.

. Design master gages for part checking.

July 90 to January 92 Troy Tech Services, Inc. Grand Rapids, MI

Manager Cad Department

. Oversaw all product design and mold design work and produce 3-D

product designs and 2-D mold designs.

. Check mold designs per customer specifications.

. Keep all computer systems functional and manage network

systems.

November 86 to July 90 Lacks Ind., Grand Rapids, MI

Project Engineer

. Follow new products from initial part print drawing to part

approval or CAD data release. This included following molds and

master gages at tool sources for tool build, than ready tools

for production. Worked with process engineer to determine best

molding process.

. This included customer contact with OEM to discuss design

issues.

. Work with assembly plants as need to resolve build issues.

October 82 to Nov. 86 Special D Plastics and Design, Grand

Rapids, MI

Plastic Injection Mold Designer

. Design plastic injection molds to appropriate design standards.

. Design zinc or aluminum die cast dies.

EXTRA PROJECTS

January 86 to June 89 Grand Rapids Junior College, G.R., MI

Taught Plastic Injection Mold Design (Part

Time)

Member Society of Plastics Engineers

REFERENCES

Available upon request.



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