Richard W. Mercer 731-***-**** *********@******.*** Richard (Rick)
Mercer
Objective To improve the efficiency, quality, and service
levels of my company through the use of my
expertise in Logistics and Manufacturing management
which includes: productivity improvement, reduction
of WIP, equipment upgrades, personnel training,
facility start-ups, and space utilization.
Experience 1998-2004 General Binding Corporation Booneville,
Ms
D C Operations Manager
As DC Operations manager I was responsible for
shipping orders to the customer on time and
complete with 98% accuracy.
Managed 2200 SKU's worth $17 to $22 million
maintaining an inventory accuracy of 99.6%.
Developed and implemented a 6 day week 12 hr. day
shift operation reducing the work force from 146 to
76 a 48% reduction.
Developed and implemented KPM'S (Key Performance
Measurements) and SOP'S for the Distribution
Center improving productivity 32%
1983-1998 Caterpillar Inc Corinth/Booneville, Ms
As Business Unit Manager of cylinder heads, I was
responsible for the remanufacturing of 32
different models worth $58 million in annual
sales.
Managed 10 direct reports and 147 associates,
including engineering, purchasing and
manufacturing, .
Upgraded tooling and equipment, re-defined KPM's
and SOP's.
Implemented Lean Mfg. reducing WIP by 80%
Increased available space for business growth by
30% without additional capital expense
1996-1997
Plant Manager
I was responsible for the P & L for the total
operations.
Designed and built a 200,000 Sg. Ft.
remanufacturing faculty $1.2 million under budget
and on time
Managed 186 mfg. associates with 7 direct reports.
Implemented Lean Mfg. to improve customer service
from a predicted 94% to 98% and increased the ROI
from 27% to 36%
Received Corporate "Leading Edge Award"
1994-1996
Business Unit Manger, Internal Engine Components
Responsible for remanufacturing Internal Engine
Components
Increased annual sales from $91 million to $95
million
Improved Customer Service from 85% to 93%
Utilized Kaizen methods to improve work flow,
reduce WIP and reduce workforce by 17%
1992-1994
Operations Superintendent
Materials Superintendent1991-1992-Supported the
materials needs for two facilities. Senior Planning
Analyst I990-1991 Project leader for New Product
Introduction(Responsibilities included identifying
new products to offer to the Customer that were
remanufacturing tolerant) Also identified and
acquired additional floor space for the central
receiving of all returned engine core for
remanufacturing. Operations Supervisor1987-1989-
Responsible for the machining of engine components.
Maintaining tolerances of .0005. Mfg. engineer
1984-1987-Responsible for the development and
implementation of remanufacturing processes,
procurement of tooling, identifying floor space,
and required employees. Skilled
Technician-1983-1984-Duties included set-up and
operate tooling to specifications of .0005. CORINTH
TOOL & DIE, CORINTH MS.-Tool & Die Maker,
1973-1983-Built Tools, Dies, and special machines.
Education 1972 McNairy Central Diploma
How to Handle Difficult People
Manpower Skillware - (Advanced networking, Word,
Excel, and Windows ).
The last word on Quality with Dr. Juran (American
Management Association)
Intro to Failure Mode and Effects Analysis (CTI)
Advanced FMEA
Annual Performanmce Review Training
Customer Satisfaction Training (CTI & Northeast )
Juran On Quality (AMA)
Damage Prevention Awareness (Progressive
Technologies of America)
Managing Work Overload (KEYE Management Center)
Higher Math Northeast College
Team Building
Advanced Statistical Process control
Business Law
Lean Mfg.
Kaizen
Interests Horseback Riding, Camping, music,