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Process Sales

Location:
Columbus, OH, 43235
Posted:
June 16, 2010

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Resume:

Summary :

Over ** years of experience in Information Technology with 8+ years of SAP

functional experience in implementing SAP PP/PP-PI modules and their

integration with MM, QM & FICO.

Worked on versions - 4.6C, 4.7 and ECC 6.0.

Expertise in new implementations, testing and production support.

Implemented 3 full-life cycles (Business requirement collection, Business

process analysis, GAP analysis, Design, Configuration, Proof of concept,

Unit testing, Data migration, Integration testing, Cut-off strategy, Go-

live and Post-go-live support).

Expertise in implementation and configuration of PP & MM modules in SAP

R/3.

Core strengths are Resources/Work Centre, Process/Production Orders, Master

Recipe/Routings, MRP, SOP, Order Execution, Scheduling, Back flushing,

Capacity/Demand Planning, Demand Management, Xsteps, Process Instruction

Sheets, EBR, Process Steps Repository, In-process control, Shop floor

monitor Etc.

Expertise in complete PP life cycle, Business plan, SOP, Demand Management,

MPS, MRP, RCP (rough cut planning), planned orders, production orders,

production reporting and confirmations.

Proficient in Sales Operation Planning. Capacity Evaluations and Capacity

Planning.

Worked in MM areas of Inventory Management, Purchasing, configuration and

creation - Material Master, Info record, Vendors, Stock Transport orders,

special stocks like Subcontracting Purchase Orders, Purchase requisitions,

Customers and Contracts.

Worked on QM Inspection plans, Inspection Lots, Sampling Procedures,

Results Recording, Master Inspection Characteristics, Quality Info Records.

Expertise in gathering requirements from end users and transforming the

requirements into functional documents in FRICE components.

Worked extensively in functional specifications for custom development.

Expertise in developing test scenarios/scripts for unit, integration &

acceptance testing.

Confident personality to interact in a professional manner, be flexible,

and handle interactions with all levels of the organization and with

external clients.

Performed End-user training and developed documentation (BPP) for PP/PP-PI

and MM Manufacturing industries.

Excellent team member with an ability to perform individually, good

interpersonal relations, strong communication skills, hard working and high

level of motivation.

Professional Experience

Cardinal Health, Dubl n, OH

Sep' 08 - Till date

SAP PP-PI Functional Consultant

Responsibilities:

As a PP-PI functional consultant, responsible for business process study,

GAP analysis

configuration and system testing.

Configured PP SOP sales planes, master recipe, characteristics, planning

methods, resources.

Developed Functional specs for ECM, Work Flows, Master Data, Planning,

Production

Execution, Data Migration, PP Stock reports.

Developed configuration scripts, BPP, work instruction.

Configured Engineering Change Management(ECM) which relates to Master

Data(BOM,

Master Recipe, Process Instructions, Repository, Master Inspection

Characteristics)by defining the user roles.

Configured Standard value keys, Control keys, Formulas, Capacity categories

for resource

in PP master data.

Configured the PP Master data and Production Execution with Electronic

Batch Recording (EBR) by using Electronic Signatures instead of Paper

based instructions.

Configured Control Recipe destinations, Message categories,

Characteristics, Process instruction categories, Object names in PI sheets

in Process Order Management with XSteps.

Configured Engineering Change Management for history requirements for BOMs

and

Master Recipes, Material changes.

Involved in the Shop Floor Execution and Shop Floor Control of the Process

Orders.

Configured MRP controllers, MRP groups, parallel processing, and Scheduling

parameters in

Material Requirements Planning.

Configured Process Manufacturing Cockpit, Electronic Batch Record,

Characteristics, Process

instruction categories, Building the Process Steps Repositories.

Involved in developing the custom transactions for Manufacturing Cockpit

for Process Steps

repository, Material Reconciliation, Electronic batch records,

Digital Signatures.

Involved in integration with QM for automatic creation of Inspection Lots.

Involved in defining the QM Inspection characteristics in Recipes.

Configuration of LTP planning processing, functional specifications to

WRICEF and user exits.

Implemented Capacity Planning, Detailed Scheduling, Capacity Evaluation and

Capacity Leveling to allocate Operations to Resources.

Configured PI sheets. Process messages and process instructions.

Defined and Configured Batch Management in process orders.

Created a standard PI Sheet with Xstep.

Responsible for Availability Checking, Batch Determination, Shop Floor

Papers, Barcode Interface, Trigger Points for Rework and Confirmations in

process orders.

Worked on generation of Sales and Operation Planning using the forecast

model and Material Requirement Planning for a combination of made to order

and made to stock type of planning.

Responsible for creating and setting up of SOP for product groups.

Designed manufacturing scenarios in PP-PI for make to stock and make to

order strategies.

Configured availability check, production scheduling profile, process order

types, and plant parameters, automatic purchase requisitions from MRP and

goods movements.

Responsible for end user training and documentation.

Involved in system testing and post implementation support.

Bemis, Appleton, WI

Jul' 08 - Aug' 09

SAP PP Functional Consultant

Responsibilities:

Studied the Business Process of Applied Materials and have made To-Be

Documents as High Level Production Planning Process.

Configured the whole PP module in SAP ECC 6.0 system. Done Unit Testing,

and Integration Testing in ECC 6.0. Made Configuration Documents.

Worked on Customization Settings for PP Master Data: Bill of Materials,

Routings, and Work Centers.

Configured and Customized Material Master: Defined attributes of new

Material types, material statuses and material groups, divisions, field

selections, assigned screen sequences to User/Material

types/Transactions/Industry Sectors.

Configured the PP module for Discrete Manufacturing Process. Worked on

Routing(standard/Parallel sequence), BOM (variant/multilevel) and work

centers

Configured and Customized Production Order types, Planning Strategies (make-

to-order/make-to-stock), confirmation control keys.

Configured Repetitive Manufacturing functions such as REM Profile, Planning

Table, Product Cost Collectors and Back flushing.

Configured shop floor activities: Creation of Orders, Conversions of

Planned orders to production orders, goods movements, order confirmations

and availability check.

Configured Plant parameters for Material Requirement Planning (MRP) such as

MRP group, MRP types, MRP controller, Planning calendar, Planning horizon,

lot-sizing procedure, and availability check for components.

Configured Variant Configuration (Variant BOM, Multilevel BOM).

Maintained Planned independent requirements by transferring data from Sales

and Operation Planning.

Created new display filter for stock/requirement list and MRP list

according to user requirement.

Worked on Resource Planning (Capacity Requirements Planning), which

includes Capacity Evaluation and Capacity Leveling, and Documented the

Resource Planning Processes.

Discussed the Planning Process with Core Team Members. Implemented typical

planning process in the SAP R/3 system using Planning Strategies 60

(Planning with Planning Material) and 20 (Make-to-Order).

Done Prototype on SOP (Standard/Flexible Planning) includes defining Info

structure, macros for planning table.

Worked on Engineering Change Management (ECM) process without workflow and

documented the whole process.

Pre-Go Live Phase:

Trained Core Team (Super User/ End-User) and Prepared Documentation of PP

Migration of Data from Company Legacy system to SAP System using LSMW tool.

Once Go-Live extensive Production Support has given until plant got

stabilized with no issues.

ModusLink, IL

Nov' 07 - Jun' 08

SAP PP Functional Lead Consultant

Responsibilities:

Interacted with key users for mapping requirements and preparation of

detailed as-is scenario document.

Assisted in project definition and preparation, defining objectives for

business blueprint, realization, and final preparations for a

demonstration.

Responsible for customization of Manufacturing Industry in PP Module

according to the business requirements and integration between various

modules.

Implemented configurations in PP.

Responsible for cleansing, configuration and creation of master data

including Bill of Materials, Work Center, and Routings.

Configuring standard value keys, control keys, formulas, production supply

areas for new Work Centers as a part of master data set up.

Defined capacity requirements for Work Centers by using standard values and

formula constants.

Defined Work center formulas and assigned cost centers to Work centers to

evaluate the product costing of the material.

Responsible for creating operations and phases in routings by defining

control keys, relationships between phases and standard values.

Responsible for creating order types and processing of production orders.

Configured availability check, production scheduling profile, order types,

and plant parameters, automatic planned orders & purchase requisitions from

MRP and goods movements.

Responsible for Sales and operation planning using the forecast model and

material requirement planning for make to stock type of planning.

Responsible for creating and setting up of SOP for product groups.

Configured MRP (Material Requirement Planning), Demand Planning and

Scheduling Procedures to integrate with purchasing and delivery

requirements.

Configured and executed planning run with technical and business

information and processed planned orders and MRP (Manufacturing Planning)

list evaluations.

Configured the background jobs for MRP run and special procurement keys to

take care of the planning and production issues between different plants.

Configured and created various standard Material Management documents which

include purchasing info record,

source lists, contracts, scheduling agreements.

Worked on stock transport orders, customer creation, vendor creation, source

of supply, purchasing groups.

Developed test scenarios, writing test cases and performing unit and

integration testing.

Responsible for customization of PP-MM module according to the business

requirements and integration between various modules.

Prepared documentation (BPP's) for various PP transactions for knowledge

transfer and trained end users.

Barr Labs, Woodcliff Lake, NJ

Sep' 06 - Oct' 07

SAP PP-PI Functional Consultant

Responsibilities:

Responsible for the configuration of the Master data like BOM, Resources &

Master Recipes.

Configured PP SOP sales planes, master recipe, characteristics, planning

methods, resources.

Developed Functional specs for Label printing, time ticket printing, PP

Stock reports.

Developed configuration scripts, BPP, work instruction.

Configured Standard value keys, Control keys, Formulas, Capacity categories

for resources in QM master data.

Configured Engineering Change Management for history requirements for BOMs

and Master Recipes.

Involved in the Shop Floor Execution and Shop Floor Control of the Process

Orders.

Defined Production schedule profiles, planner groups.

Configured MRP controllers, MRP groups, parallel processing, and Scheduling

parameters in Material Requirements Planning.

Configured Control Recipe destinations, Message categories,

Characteristics, Process instruction categories, Object names in PI sheets

in Process Management.

Configured shop floor activities: Creation of Orders, Conversions of

Planned orders to process orders with XSteps, goods movements, order

confirmations and availability check.

Design and configuration of PI sheets in PP-PI process management

Responsible for creating master recipes and processing of process orders

with XSteps.

Involved in integration with QM for automatic creation of Inspection Lots.

Involved in defining the QM Inspection characteristics in Recipes.

Configuration of LTP planning processing, functional specifications to

RICEF and user exits.

Medline Industries, Chicago, IL

Aug' 05 - Sep' 06

1 SAP PP Consultant

Responsibilities:

Assisted Production Planning team with internal training related to SAP

4.6C.

Deve1oped and presented an upgrade workshop to project team members of the

company.

Involved a detailed examination of version changes. Configuration support

tools and modifications within the Production Planning Module in Master

Data, Engineering Change Management, Production Orders, Production

Scheduling.

Also involved customizing the delivery client to demonstrate enhancements

to the SAP R/3 system.

Created unit test scenarios and transaction documentation for Purchasing,

Inventory Management, Production Planning, Long Term Planning, Capacity

Planning, Shop Floor reporting, and Goods Movements.

Upgrade projects that included testing transactions and analyzing results,

modifying configuration, reviewing OSS notes.

Have Knowledge to all established guidelines, standards and procedures when

making upgrade changes to SAP.

Have a major role in testing of new functionality, upgrades and Service

Packs and OSS notes, LSMW, CATT for Material master upload.

Responsible for QM aspects like Inspection plan, Inspection Methods,

Sampling procedure

Configuration of QM work center authorization, Digital signature, Dynamic

Modification Rule, Quality levels, Results Recording, Usage decision.

Directly involved with cycle testing existing and new functionality,

authorization testing, integration testing existing and new functionality,

training development, mock cutover/go-live cutover activities, and post go-

live support.

Eli Lilly, Indian polis, IN

Mar' 04 - Aug'05

SAP PP-PI Functional Consultant

Responsibilities:

Responsible for creation and configuration of Master Data that includes,

Master Recipes and Resources.

Created Production Version for header material, BOM items and co-product.

Calculated capacity requirements for Resources by using standard values and

formula constants.

Assigned resources to cost centers to calculate the product costs, and to

the HR module to find out the skill level of an employee.

Responsible for creating Operations and Phases in Master Recipes by

defining control keys, relationships between phases and standard values.

Configured production variants using material master formulas with in

recipes.

Implemented Capacity Planning, Detailed Scheduling, Capacity Evaluation and

Capacity Leveling to allocate Operations to Resources.

Configured PI sheets. Process messages and process instructions.

Defined and Configured Batch Management in process orders.

Responsible for Availability Checking, Batch Determination, Shop Floor

Papers, Barcode Interface, Trigger Points for Rework and Confirmations in

process orders.

Worked on generation of Sales and Operation Planning using the forecast

model and Material Requirement Planning for a combination of made to order

and made to stock type of planning.

Responsible for creating and setting up of SOP for product groups.

Designed manufacturing scenarios in PP-PI for make to stock and make to

order strategies.

Configured availability check, production scheduling profile, process order

types, and plant parameters, automatic purchase requisitions from MRP and

goods movements.

Knowledgeable in LIS reporting for Shop Floor Control and Inventory

Reporting.

Integrated to QM module, to carry out in-process inspections.

Prepared documentation for knowledge transfer and trained end users.

\

Coca Cola, Atlanta, GA

Jan' 03 - Feb' 04

SAP PP Functional Consultant

Responsibilities:

As a PP functional consultant, responsible for business process study, GAP

analysis configuration and system testing.

Prepared a detailed document of AS-IS, by interacting with the key users.

Involved in project definition and preparation, as is mapping, defining

objectives for business blueprint, realization, and final preparations for

a demonstration.

Prepared project estimation, questionnaire for executive sessions, group

discussions and one-on-one interaction to finalize the blueprint and

demonstrated SAP R/3 abilities in various practical scenarios.

Responsible for customization of PP Module according to the business

requirements and Integration between various modules.

Configuration and creation of Master Data i.e. Bill of Materials, resources

and Recipes.

Customizing BOM for different usages, material types and explosions.

Defined Resource formulas and assigned cost centers to work centers to

valuate the product costing of the material.

Implemented different capacities for the Resources.

Responsible for assigning PRTs trigger points to different operations in

routings.

Defined effectivity and validity of Master data.

Configured MRP, Demand Planning & Scheduling Procedures to integrate with

Purchasing and Delivery Requirements.

Configured and executed planning run with technical and business

information and processed planned orders and MRP list evaluations.

Responsible for configuring background jobs for MRP Run, special

procurement keys to take care of the planning and production issues between

different plants.

Configured and executed the shop floor activities including creation of

orders, conversion of planned orders, printing of shop papers, goods

movements, order confirmations and availability check.

Responsible for creating production order types and processing of

production orders.

Involved in system testing and post implementation support.

Responsible for end user training and documentation.

Mine Safety Appliances, Pittsburgh, PA

Feb' 02- Dec' 02

SAP PP Consultant

Responsibilities:

Responsible for configuration of enterprise structure i.e. creating plants,

storage locations, production scheduling profiles, purchasing organization

and their internal assignment.

Configuration of Material Master Data including material types, material

groups, number ranges and classification of functionality and vendor master

data including account groups.

Preparation of master data like bills of materials, routings and work

centers

Defined MRP groups and Controllers. Customized the Special procurement

Types. For RFQ/ Quotations, Purchase requisitions and Purchase Orders.

Defined Release Groups, Codes, Indicators and Strategies. Set up Stock

Transport orders.

In Invoice Verification, setup the Unplanned Delivery costs Postings, Dealt

with Invoices when PO variances occurred, and Vendor specific Tolerances.

In the area of Purchasing, Customized Purchasing Groups, Purchasing Value

keys, Terms of Payments, Source list requirements, Quota for GR, GI,

Transfer Postings, Tolerances on Goods issues and receipts, automatic

creation of Purchase Orders.

Provided process solutions through configuration of materials, bills of

material, routings, work centers, MRP, DRP, MPS, planned orders, purchase

orders, vendor master, stock transport orders, sub-contracting orders,

production orders, confirmations, back flushing and error processing, long

term planning, capacity planning, goods movements;

SOP/Flexible Planning (Forecasting) implementation activities for listed

projects.

Analyzed and created various reports using Shop floor information system.

Experience of integrating PP/MM with other modules like SD, FI/CO, WM, QM,

PM.

Post implementation support (trouble shooting and problem solving) for PP

and MM with emphasis on MRP, purchase orders, stock transport orders,

production orders, inventory management, and goods movements.

Electronics Corporation of India Ltd, India

Oct'00 - Dec' 01

Electronics Engineer

Description:

The project Switchable harmonic filter bank in

V/U high frequency range has been to demonstrate the developments that

could be bought about in the field of communication making it much more

cost effective. It is mainly useful where harmonic noise of RF sources is

to be suppressed before further amplification in high power amplifiers,

where harmonics and inter modulation products of mixers used in super

heterodyne receivers are to be suppressed and where filters are to be

switched at a faster rate.

Professional Skills

ERP : SAP R/3 3.1H/4.6B/4.6C/6.0-PP/MM.

Languages : C, C++, FORTRAN, SQL, and PL/SQL.

DBMS : Oracle 8i, MS-SQL Server, MS Access,

Interbase.

Operating Systems : Windows NT 4.0, 2000, XP, UNIX.

Web Technologies : ASP 3.0, HTML, VB Script, Java Script.

Education

Master Of Science in Electrical & Electronics

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