Mark Stewart
**** ********** ***** *****: abmiap@r.postjobfree.com
Hudson, OH 44236 Hone Phone: 330-***-**** Cell: (330)
PROFILE
Accomplished, results proven technical and operations executive with 20
years of progressive experience managing multiple manufacturing sites.
Experienced in both discrete and process operations with expertise in short-
run custom orders involving highly regulated product applications.
Successful history of redesigning organizations to achieve necessary
cultural shifts to achieve top-priority results in highly competitive
environments. Manages by Fact, not opinion, focusing on Results.
. Comprehensive experience and versatile operations background
. Strong process and technological background
. ERP implementation experience and IT Management expertise
. Proven ability to expand operations, drive growth while reducing
costs
. Outstanding leadership skill in building high performance world-
class teams
. Six Sigma, LEAN, ISO/AS and 5S expertise
. Operational experience in discrete, process and assembly operations
involving large campaigns and short custom run business
. Proven change agent in driving cultural shifts and optimized work
practices
. Multi-site Management experience
. Process expertise in formulations, coatings, adhesives, laminations
thermoforming, various commercial printing methods.
CAREER & ACHIEVEMENT SUMMARY
Schneller LLC
Director of Operations (US Manufacturing) 2007-
Present
Responsible for two Manufacturing locations for sheet and continuous goods
in excess of $88MM in revenues; consisting of custom compound pigmenting,
coating, laminating, embossing and finishing of decorative aircraft and
rail laminates and architectural panels worldwide.
. Responsible for managing a $40MM annual operating budget and $3.5MM
capital budget.
. Reduced OSHA recordables by 58% and lost work days by 83% in first year.
. Right-sized the organization while increasing productivity 10% compounded
annually.
. Implemented operational initiatives to drive labor and process waste cost
outs by $1.5MM annually.
. Drove significant cultural and work practices changes, including numerous
LEAN Projects and Kaizen Events.
. Re-engineered and upgraded talent of operations staff for improved
stability and to support growth and cost initiatives.
. Maintained productivity/costs while aligning production and professional
staffing/capacity during fluctuations between growth and recessionary
periods.
. Reduced annual energy costs though process changes and price negotiations
by 16.4%.
. Implemented 5S and visual management system supporting key performance
indicators to drive improvement (safety, quality, delivery reliability,
cost control).
Schneller LLC
Director of Facilities and Systems Engineering (US Manufacturing)
2004-2007
Responsible for facilities engineering, process engineering, information
technology and EHS at both US manufacturing locations in Kent, OH and
Pinellas Park, FL. Including a $3.0MM annual Capital budget.
. Directly responsible for corporate-wide Environmental and OSHA
compliance. World-class environmental program involving Title V permits
at both manufacturing locations.
. Primary Team Member responsible for selection and implementation of InFor
ERP system completed in 6 months without business interruption.
. Active member of Presidents Staff to shift culture to support and deliver
on growth initiatives resulting in doubling of revenues over a four year
period.
. Championed many technical IT improvements including web-site order entry
and Sales Rep. dashboards, resulting in the ability to double order entry
transactions with less than 25% increase in administrative staff.
Schneller Inc
Director of Engineering (US Manufacturing) 1998-
2004
Recruited to return to Schneller in an expanded role to lead process and
business system changes in support of business growth initiatives.
Executed as a "Change Agent" gaining additional operational
responsibilities. Managed annual capital budget in excess of $2.5MM.
. Oversee Maintenance, Process Engineering/Development, and Work Order
Processing with support responsibility at Florida site.
. Directly responsible for Environmental Compliance and maintaining OSHA
Regulatory requirements at all manufacturing sites.
. Launched initiatives, current & future state mapping and training to
shift culture to embrace LEAN business.
. Integral in the implementation of LEAN resulting in reduced Lead-times by
50%, improved yields by 30% and cutting inventory levels by $1.5M.
Facilitated numerous Kaizen events.
. Designed, constructed and commercialized new UV Coating line internally
to support specific business growth with revolutionary new process
requirements.
. Implemented Staffing and ISO process to effectively commercialize "New
Business" opportunities in new markets resulting in additional annual
revenues of $2.0MM.
Sun Chemical
Process Manager (JPS Packaging - Akron, OH) 1997-1998
Reported daily to Customer's facility responsible for
maintaining/improving reliable printing processes, managing their ink
department and providing complete on-site ink support to meet Customer
commitments in a highly competitive, fast paced commercial printing
environment.
. Provided Research and Development for new printing applications meeting
Customer order requirements within a standard 2-week lead-time.
. Lead Process improvement initiatives to qualify ink matching processes
and improve reliability and reproducibility of both wide and narrow Litho
and Rotogravure Printing. Eliminated on-press viscosity adjustments,
reduced machine idle-time by 30% and labor costs accordingly.
. Lead Set-up Reduction programs for all printing processes reducing by
40%.
Creative Screen Print
Plant Manager (Tallmadge, OH) 1994-
1997
Recruited to provide process and technical improvements and lead
operations to met growth objectives of a privately owned struggling
organization. Managed Litho, Screen print, die cutting, fulfillment, and
shipping involving 140 employees to produce $18M of annual sales.
. Turned significant operating income loss to 7% net profit in first year.
. Implemented revised work-order system and production metrics to drive
improvement. Reduce cost of Manufacturing by 25% of labor content.
. Supported all capital installations of three sites within the Corporation
in excess of $1.0MM annually.
. Incorporated inventory control systems including incoming inspection,
increased inventory turns by 150% and reduced material allocation errors
by half utilizing MRPII.
. Implemented QC System including standard operating procedures/processes
utilizing SPC and TQM.
. Responsible for all EPA and OSHA regulations, permits ad reporting for
all three corporate divisions. Numerous Regulatory audits, no NOV's.
Schneller Inc.
Engineering Manager (Kent, OH) 1989-1994
. Supervised Maintenance and Engineering maintaining all equipment, grounds
and assets at a $30M facility. Supported two remote manufacturing sites
- Tampa, FL and Paris, France.
. Responsible for all capital projects including nine major machine
installations and building expansions.
. Numerous process improvements improving profits by 8% of sales.
. Assisted in development of Continuous Improvement Program, resulting in
annual cost savings in excess of $200k.
. Re-engineered many process and operational systems to improve quality,
processes, environmental burdens and reduce COGS, resulting in improved
gross margins by 8%.
. Developed and led Safety Committee, implementing all required safety
training programs.
. Responsible for all EPA regulations and permitting including water, air
quality and hazardous waste practices.
. Developed and implemented world-class Preventive Maintenance program
reducing failure by 350% to less than 0.5% of total run time.
EDUCATION / AFFILIATIONS
. Bachelor of Science, Electrical Engineering (BSEE)
1989
University of Akron, Akron, OH
. Master of Arts, Technology / Business
1994
Kent State University, Kent, OH
. Executive Program, Supply Chain Management and LEAN / 6-Sigma Operations
2008
Northwestern University (Kellogg), Evanston, IL
. Other Significant Training / Certifications:
o LEAN Management - Dayton University
o Numerous Environmental and OSHA Regulatory Seminars
o Value Stream / Process Mapping - CAMP
o Statistical Process Control (SPC), Design of Experiments (DOE), Root-
Cause Analysis
o AS9100B Management Training
. Affiliations:
o Leadership Portage County Class of 2001
o Three-term Chairman of Annual Personal and Professional Development
Leadership Conference
o Boy Scouts of America - Pack 3326 - Cub Master