OPERATIONS & MANUFACTURING MANAGEMENT
Technically oriented, hands-on operations and manufacturing management
professional, with a proven track record of success in the creation and
leadership of technical teams that manufacture, enhance, sell, and service
profitable products. Experienced manager with broad blend of skills that
include:
. Operations Management . Manufacturing Management .
Customer Service
. Program Management . Product Management .
Materials Management
. ISO 9001 . JIT & Lean Manufacturing . Process
Improvement
. Sales & Marketing . Training & Documentation .
MRP/ERP Systems
. R&D / Test & Analysis . Personnel Administration .
Military Aviation
MANAGEMENT EXPERIENCE
Global Engineering Support Manager - Machine Vision Products, Inc.
(Carlsbad, CA): Nov05 - Present
Department Manager for world-class, automated optical inspection (AOI)
systems manufacturer engaged in design, development, sales, and support of
systems for SMT electronics manufacturing, semiconductor, microelectronics,
and MEMS assembly customers. Directing up to 40 application engineers
worldwide, delivering engineering support to installed customer base of
over 2,500 systems. Also managing group of 12 local engineers involved in
engineering test & analysis, systems and software development, applications
development, training & documentation, and systems sales.
. Department Manager for application engineering group whose
activities are broadly and dynamically matrixed across every technical
department and activity of the corporation.
. Program Manager for high-value customers and customers
requiring custom-engineered systems.
. Coordinating custom systems design, managing cross-functional
resources engaged in mechanical, electronic, optics, laser, and software
engineering efforts across multiple departments.
. Engaged in sales activities involving customer interaction to
discover application details, define system specifications, establish
pricing, develop proposals, and define schedules.
. Active pursuit of new business opportunities through daily
contact with global customer base.
. Direct involvement as team member in systems and software
design, including design team review activities and definition of
functional specifications for hardware and software.
. Turned around unprofitable engineering support organization,
eliminating wasteful practices.
. Took control of spare parts sales, establishing pricing
policies, increasing profit.
. Implemented spare parts warranty policies where none had
existed previously.
. Set up internet-based, global work scheduling utility,
improving utilization of engineers.
. Introduced final QA system inspection process, reducing field
defects to near zero levels.
. Standardized systems setup procedures, enabling alignment with
industry copy-exact expectations.
. Instituted training certification program, aligning corporation
with tough customer requirements.
. Added training & documentation organization, improving training
quality and customer satisfaction.
. Established customer training materials system, ensuring
compliance with PBET / SEMI standards.
. Spearheaded software test efforts, establishing functional test
procedures and using engineering support staff to conduct testing,
avoiding addition of overhead staff.
. Directed support engineer use of internet-based bug tracking
database, eliminating software group resource conflicts and reducing
software fix response times.
. Managing HR efforts, hiring engineers globally, implementing
performance review methods and application engineer handbook aimed at
establishing job expectations.
Manufacturing Operations Manager - Amistar Corporation, AMS Division (San
Marcos, CA): Jun01 - Nov05
Directed ISO 9001 contract electronics manufacturing division of 50
employees producing $10M annual revenue. Automated production and hand
assembly of 75 products for medical, military, industrial, and consumer
electronics customers in volumes ranging from prototype to 70,000 units per
month.
. Turned division performance around, posting first profitable
year in division history.
. Improved on-time delivery from 60% to 100% within first year.
. Reduced setup times, increasing efficiency by 40% by adopting
floor materials stock, managing consumption through MRP-driven Backflush
accounting methods.
. Implemented Supply Chain Management methods via supplier
partnerships that created onsite, vendor managed inventories (VMI),
reducing lead time for work order starts.
. Integrated E-Kanban / VMI system for finished goods, using MRP
system to provide real-time demand signaling, reducing sales order lead
time by 50%.
. Drove JIT materials management by establishing an MRP report
system that enabled easier monitoring of materials and work order
scheduling.
. Conceived the 10 Commandments of SMT process improvement
measure, cutting defect rate in half.
. Reduced hand assembly defects 25% by instituting computer-based
IPC Standards training program.
. Corrected unprofitable practice of using overtime to compensate
for late materials delivery, choosing instead to push for on-time
material availability.
. Improved quality by enforcing strict adherence to IPC quality
standards and ISO 9001 procedures.
. Managed $1.8M annual labor budget, personally performing all
Human Resource functions.
. Developed division-wide hiring system, establishing job
descriptions, hiring policies, performance appraisal program, and
relationships with placement agencies.
. Revitalized workforce using weekly speeches. Gained support for
policies and improved operations.
. Assumed Program Management roles for customers requiring
special handling.
Technical Marketing Manager - Amistar Corporation, AIA Division (San
Marcos, CA): Jul98 - Jun01
Managed marketing for industrial automation division engaged in design,
manufacturing, sales, and service of assembly equipment for SMT electronics
manufacturers. Specific involvement with systems targeted at automating
product marking, traceability, and Supply Chain Management through ERP,
MRP, MES and other networked data management systems.
. Product Manager for new product line, conducting market
analysis, writing technical specs, application notes, serving as
engineering liaison, and establishing industry partners.
. Developed strategic, two-year, sales & marketing and product
roll-out plan.
. Defined product specs via market analysis, provided competitive
edge, captured 75% market share.
. Captured industry leaders as beta sites, providing valuable
credibility that sold more systems.
. Key technical team member involved in closing sales of all
systems.
. Introduced sales proposal system, wrote all proposals for sales
force, improved success rate.
. Developed sales training program, detailing market analysis,
best selling practices, competing systems, case studies, customer models,
and target prospects.
. Implemented product sales & marketing document system still
used today.
. Redesigned corporate identity, invigorating company confidence
with contemporary image.
Project Manager / Staff Engineer / MarCom Manager - Veridian Inc. (San
Diego, CA): May96 - Jul98
Project Manager, Staff Engineer, Proposal Lead, and Marketing
Communications Manager for government contractor providing systems
integration and engineering management services.
Technical Director & Partner - Young & Lynch Marketing (Pacific Beach, CA):
May92 - May96
Partner in marketing communications firm providing marketing services to
large and small businesses. Managed all aspects of business operations and
business development.
U.S. Navy Lieutenant Commander - Naval Flight Officer (E-2C Hawkeye): Jun84
- May94
Mission Commander of E-2C Hawkeye C4I aircraft directing command and
control operations. Additional duties as aircraft instructor and evaluator,
as well as management of maintenance, quality assurance, administration,
and personnel departments.
. Ranked in top 1% of peers Navy-wide during entire U.S. Navy
tenure.
. Consistently ranked #1 among peers and recommended for
accelerated promotion.
EDUCATION
B.S. Mechanical Engineering Seattle University
Leadership & Management Training University of Washington