Melanie A. Harter
http://www.linkedin.com/in/melanieharter
**** ******* **., ******, ** 43146 Cell 614-371-
**** *************@*****.***
Director / Manager-Manufacturing Operations/Supply Chain
Turnarounds / Manufacturing & Process Engineering / Control Systems / Plant
Layout / Safety/
Strategic Planning / Plant Consolidation- Relocation /Supply Chain /
Purchasing / Inventory Control / Warehousing / P&L / Quality / Customer
Relations / Lean Manufacturing / Kaizan / Team Building / Vendor
Development / M&A
Hands on senior operations manager with diverse manufacturing experience.
Record of achievements in turning around unprofitable operations by
developing and streamlining processes, cutting costs and increasing
productivity. Depth of experience in strategic planning, supply chain
management, warehousing, project management, purchasing and customer
relations. Specialized skills in facility layout and relocation. Well-
versed in Lean Manufacturing and Kaizan methods. Experienced in Sarbanes
Oxley auditing and reporting.
Career Summary
Avure Technologies, Inc Feb 2008 - Dec 2009
Columbus, OH
A global, OEM high pressure equipment manufacturer.
US Operations Manager Feb 2008 - Dec 2009
Cultivated new organizational structure by mentoring key leaders and
establishing clear roles and responsibilities. Introduced new management
structure and formalized departmental processes. Focused efforts on Supply
Chain including vendor development, warehouse, Customer Service and
customer communication. Improved process flow and departmental
accountability for OEM business improving OTD, cost and quality.
Consolidated Avure warehouses establishing 5S and other procedures thus
improving inventory accuracy to >99% and increasing availability. Utilized
Kaizans and process flow to redesign entire warehouse area. Key vendor
focus attaining $1.1M cost savings and OTD improvement of > 15%. Improved
vendor communications setting clear expectations. Developed formal Vendor
Qualification, Scorecard, and Monthly Forecasting programs. Efforts led to
dramatic inventory reduction. Led successful manufacturing plant
consolidation completing on-time and 70% below budget by utilizing internal
staff.
Insight Communications Nov 2005 - Feb 2008
Columbus, OH
US 7th largest cable/high speed internet/telephone company.
District Business Manager Nov 2005 - Feb 2008
Developed and implemented key business practices to improve productivity,
profitability and Sarbanes Oxley (SOX) compliance. Redesigned Equipment
Recovery Program with potential $100K/month savings. Designed statistical
approach to micromanage Collections Process subsequently training other
District Managers in these best practices.
Crane Plastics Manufacturing, Ltd. Mar 2003 - Sept 2005
Columbus, OH
A $56M custom plastic extruder company.
Director of Supply Chain Jan 2005 - Sept 2005
Led successful plant consolidation/relocation. Project successfully
completed on-time, under budget and zero impact to customers. Developed
high level time lines to support Kaizan Events. Developed customer specific
plans to maintain on-time delivery. Notified and communicated with key
customers and vendors temporarily increasing inventories where necessary.
All equipment and employee moves/relocations completed on time and under
budget. No customer impact. Managed all aspects of Supply Chain,
Scheduling, Warehousing, Materials and Blending Operations.
Plant Manager Mar 2003 - Jan 2005
Turned around Crane plant, doubling productivity and achieving
profitability within six months. Recruited to stop monthly losses. Targeted
set-up and change-over processes. Established formal departmental reports,
Melanie A. Harter
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measurements, and goals. Increased formal and informal communication with
all plant employees. Reduced scrap 50% in the first year. Achieved $1.2M
net operating profit. Achieved 365 days with no lost time accidents.
Numerous safety issues concerning equipment, procedures and awareness
caused the company to pay $250K annually in Workers' Compensation claims.
Took immediate action to increase overall safety awareness and stress
employee ownership of issues. Implemented bi-weekly employee safety
committee. Established and sustained a safety culture valuing personal
responsibility practiced by management and all associates. Led operations
for extrusion facility including manufacturing, customer service, quality
assurance, warehouses, maintenance, plant engineering and sales support.
Rittal Corporation Oct 1997 - Mar 2003
Springfield/Urbana, OH
World's largest enclosure manufacturer.
Asst to Sr VP Ops July 2001 - Mar 2003
CS Business Unit Mgr Oct 2000 - July 2001
Purchasing Mgr Sept 1999 - Oct 2000
Asst to President Nov 1998 - Sept 1999
Asst Product Mgr, Data Communications Oct 1997 - Nov 1998
Negotiated $6.3M in cost reductions, improving parts availability and
increasing production 200% for Rittal. Shortages of purchased parts were
causing late shipments and increased congestion on the production floor.
Negotiated with suppliers for lower costs and ensured inventory
availability for order fulfillment. Decreased overall late open orders 70%.
Project Manager for manufacturing facility move successfully completed by
focusing on inventory projections and increasing levels temporarily to
allow equipment relocation. Numerous Lean Manufacturing improvements
including true Kanbans both internally and vendor managed. Key facilitator
in projects requiring multiple departments.
American Trim, LLC / Superior Metal Products May 1994 - Oct 1997
Lima, OH
Diversified, full service metal former and finisher offering tooling, roll
forming, stamping and finishing including plating, anodizing,
porcelanizing, e-coat, powder coat and silk screening.
Strategic Analyst/Market Manager May 1994 - Oct 1997
Facilitated Strategic Plans with eight plants/companies to determine Goals
and KPMs. Corporate resource for needed support. Analyzed various
markets, competitors and sales forecasts. Developed various stocking
programs to allow lowest production and inventory costs while maintaining
100% on-time delivery.
Key Skills
Analyzing market conditions and implementing strategy. Evaluating complex
operational issues in a systematic, logical approach. Building and leading
successful proactive teams training in Lean Manufacturing and Continuous
Improvement of Processes. Working cross-functionally to increase the growth
and profitability of the company. Identifying wasteful processes and
implementing effective cost saving systems. Turning around operations and
bringing them to profitability. Managing details in setting and
accomplishing key strategic goals.
Education
Bachelor of Science degree in Business Administration at Old Dominion
University, Norfolk, VA. GPA 3.5.
Passed Certified Public Accountant Examination.
OTHER INTERESTS
Habitat for Humanity Greater Columbus - BOD Member and construction
volunteer.
Circle of Caring - volunteer.
APICS - member.
http://www.linkedin.com/in/melanieharter