Joseph M. Brown
*** ******** ***. ******, ** ~ 563-***-**** ~ ***********@*****.***
Executive Summary
Operations Executive consistently recruited into key P/L level leadership
positions. Built integrated production systems that lowered costs,
minimized waste, avoided overproduction, and made faster changes along the
entire value chain, from design through supplier scheduling, inventory,
manufacture, sales, distribution and customer service. Helped companies
look beyond isolated "best" practices toward a total integrated process of
doing business as partners with suppliers and customers.
Core Competencies
Leadership Market Positioning P&L responsibility
Global Supply Chain Customer Service Excellent Problem
Strategic Planning Project Management Solving
Decisive
Professional Experience
Ryobi Die Casting, Ryobi Limited
Current
Business Leader of Operations
Oversee development and management of 2 automotive accounts including Ford
and GM. Establish relationships with account headquarters to position
Ryobi for future business. Coordinate engineering development for new
program launches. Train employees on existing use of products and
functions.
* Manage 2 major accounts that produce over $50 million in revenues.
* Implemented product re-design program that increased throughput on Ford
Fusion platform.
* Strategized pricing strategies and value proposition/competitive position
for potential new market opportunities.
Donaldson Company, Cresco Operation
April 2006 - Oct. 2009
Plant Manager
Directed vertically integrated 500-employee UAW air filtration plant
that produced in excess of $120 million annual revenue with over 230
customers served. Responsibilities included Engineering, Human
Resources, Operations, Quality, Production Control, Purchasing and
Finance.
* Returned cost reductions in excess of $12 million through six sigma
events and automation implementation over a three-year period.
* Increased sales per employee from $219 in 2006 to $320 in 2009 from
implementation of Lean Manufacturing teams in a union environment.
* Coached and supported safety coordinator that reduced OSHA
recordable from 7.3/100 in 2006 to 2.46/100 in 2009.
* Installed 50PPM challenge resulting in reduction of PPM to 97 from
541.
* Implemented supplier performance initiatives resulting in 23%
reduced lead-time on major components.
TEAM INDUSTRIES CORP.
Feb. 2003 - March 2006
Plant Manager / Corporate Purchasing Director
Directed corporate purchasing activities of $75 million dollar spend,
environmental compliance of 6 plants and managed 100-employee die
cast/machining operation.
* Rationalized supply base through consolidation of forgers,
manufacturing reps., seal and bearing producers that resulted in
international purchasing supply chain realizing 1.5 million dollars
savings per year.
* Reduced lead-time of global purchasing activities by half through
implementation of Project Management tracker.
* Turned start up die cast operation from losing $500,000 annual to
$200,000 profitability in first year.
* Directed ISO 9000 - 2000 certification in December 2004.
* Successfully coordinated and implemented strategic plan for die
cast, first ever for TEAM.
LEXINGTON PRECISION CORP. (Plant Closure)
Nov. 1999 - Jan. 2003
Plant Manager (Die Casting Operation)
Responsible for operation of 120-employee aluminum die cast and
machining operation. Included engineering, purchasing, die cast,
machining, material resource planning, quality and maintenance
department.
* Reduced labor from 120 to 105 utilizing Lean Manufacturing
philosophy.
* Eliminated non-profitable customer base and reduced operating
expense of $200,000 in 12 months.
* Managed $7 million in additional sales in 2000 and 2001 from
Federal Mogul, Valeo, Visteon and Borg Warner.
VIRCHOW, KRAUSE & COMPANY, LLP
1998-1999
Manager Consulting Services
Supported Virchow Krause Business Strategy Group on manufacturing
issues for their clients. Consulted
on MRP, Total Productive Maintenance, Throughput, Organizational
Design and Strategic Planning.
* Co-facilitated Strategic Planning for $20 million dollar plastic
extruder.
* Performed operational due diligence on major plastic acquisition
for client.
* Collaborated in three-year strategic planning session for plastic
injection molding client.
MADISON KIPP CORPORATION
1995 - 1998
Area Manager, Aluminum
BRIGGS & STRATTON CORPORATION - (Now Strattec Security Corp.)
1991 - 1995
Components Manager
MADISON KIPP CORPORATION
1977 - 1987
Worked as furnace tender, die caster, inspector, lead inspector, and
quality control technician.
EDUCATION
Graduate Work: MSOE and Madison Edgewood, MBA and Leadership
BS - Materials and Process Engineering - University of Wisconsin -
Stout ~ (1990)