Michael T. Chapman
**** ***** ***** ( Ellicott City, MD 21043 ( Cell: 443-***-**** (
**********@*******.***
Project / Production Management Professional
MBA in Project Management
Highly accomplished, energetic project and operations management
professional with extensive experience leading operations to achieve
unprecedented results in profitability, project efficiency, and employee
morale. Expertise in managing key relationships, process improvement
initiatives, and strategic and long-range planning. Collaborative and hands-
on team leader with ability to coach and motivate teams to exceed
organizational objectives. Demonstrates professional expertise and sustains
a professional growth strategy.
Operations Management ( OSHA ( 6 Sigma Greenbelt ( Recruiting & Hiring
MBA - Project Management ( MS-Project ( Report Generation ( Staff
Management ( Vendor Relations
Operational Streamlining ( Process Reengineering ( Presentations (
Financial Management
Communications ( Contract Negotiations ( Cost Control & Avoidance ( Change
Management
PROFESSIONAL EXPERIENCE
CLARIANT, Milford, DE ( 2008-2009
Specialty chemicals, dyes, colorants, and performance chemicals with $8B in
annual revenue.
Production Manager
Joined organization to oversee projects driving environmental health and
safety (EHS), operational efficiencies, and production growth with a $375K
per month budget. Orchestrated on-time completion of projects and daily
production while leading quality assurance and providing senior management
reporting.
. Played a significant role in coordinating highly visible activities
across projects and production levels by overseeing pigment, carbon-
black, and compounding twin screw extruder projects.
. Led completion of key projects by managing all production, recruiting
personnel, and scheduling resources to meet established deadlines.
ADELL PLASTICS, Baltimore, MD ( 2004-2008
Focused on plastics compounding with 3 plants and $60M in annual revenue.
Plant Superintendent
Hired to lead projects across 6 twin screw production lines for plastic
compounding extruding. Spearheaded all production, scheduling, and safety
issues with a $500K per month budget. Supervised 5 direct report employees
and 60 union employees.
. Saved 5% in lost product and reweighing time as a result of leading a
project to automate consistent container weight across weighing
stations.
. Improved shipping packaging 15% by managing a new silo loading/unloading
project for raw materials.
. Reduced downtime 20% through a project that established new product-
making processes.
. Improved personnel productivity by launching new training program.
. Managed plant inventory and made accounting adjustments for monthly cost
accounting and accuracy.
. Handled all union grievance meetings and worked with senior union
officials to ensure smooth employee operations in the plant
. Worked with the maintenance manager on scheduling equipment for repair
and on the plant annual shutdown for maintenance
Michael T. Chapman ( Page 2
W.R. GRACE, Baltimore, MD ( 1992-2003
Operated in 40 countries offering specialty chemicals and chemical
products. $3.3B in annual revenues.
Plant Superintendent (2001-2003)
Led a team of management professionals in operating the Silica's and
Adsorbents facilities at the Curtis Bay site of W.R. Grace. Directly
responsible for 7 unit operations, 60 union and 8 salaried employees.
. Implemented a safety stand down day after a series of incidents in the
plant; reduced union grievances and defused issues after reducing safety
issues by 85% thereafter.
. Analyzed manufacturing data and created insightful reports for senior
management using Microsoft Excel and PowerPoint; analyzed staffing
levels for the plant and saved the company thousands of dollars by
shutting down the plant when necessary. Created new product budgets in
SAP.
. Managed over $10 million worth of projects, including a catalyst plant
start-up, a bio-reactor start-up, and the addition of 2 new wash-pots,
increased production over 300% on a major catalyst project.
. Achieved a product line inventory reduction of 10% by interacting with
sales and logistics to control inventory.
. Negotiated changes in the union work procedures that allowed one
operator to run two jobs at the same time, helping the company to save
thousands of dollars in overtime.
Customer Service Manager (1998-2001)
Promoted to lead western hemisphere customer service projects and
operations for the silicas product line. Personally tasked with supporting
sales staff, addressing customer complaints, and tracking sales data for
North/South/Central America, Mexico, and Canada. Managed a $60K per month
budget with 12 direct reports.
. Improved internal operations by overseeing projects that integrated new
product line and implemented SAP for the call center.
. Ensured all product was produced and shipped on-time working in
coordination with Director of Sales, Vice President of Product Line,
credit department, and manufacturing personnel.
. Improved customer service and special project handling by partnering
with IT department to automate telephone services and interacting
closely with inside sales staff.
. Prepared individuals for advancement and new challenges by coaching,
mentoring and development in areas of need.
. Collaborated with the Director of Sales to implement pricing strategy
for all products.
. Handled all customer complaints with the appropriate customer service
representative.
Process Supervisor (1992-1998)
Chosen to lead projects focused on improving operations and/or reducing
costs/expenses. Independently managed union issues and EHS compliance while
being held accountable for monthly financial reporting, including a $365K
monthly budget. Supervised 4 direct reports.
. Increased production capacity 22% and 35% through installation of new
equipment and additional facility space respectively.
. Reduced ammonia waste 50% as a result of introducing a new bio-reactor.
. Saved more than $40K per month by controlling maintenance costs.
. Responsible for the monthly safety meeting and for implementing safety
changes in the plant.
. Directed production that helped the telephone companies repair cables
after September 11, 2001, ensuring production was successful and all
product was shipped on time.
. Achieved a product line inventory reduction of 10% by interacting with
sales and logistics to control production.
. Introduced a Honeywell Distributed Control computer system to the plant
which allowed the plant to become more automated; developed spreadsheets
using Microsoft Excel to track production; used SAP software to do month-
end accounting and inventory reconciliation for variance analysis;
demonstrated how to use the accounting software to just-hired employees.
Michael T. Chapman ( Page 3
EDUCATION
MBA in Project Management
AIU - Hoffman Estates, Illinois
B.S. in Biology
Wright State University, Dayton, OH
PROFESSIONAL DEVELOPMENT
Frontline Leadership, Total Quality Management,
Statistical Process Control, Six-Sigma Greenbelt, SAP, MS Office