Peter James (Jim) Lymer
Jasper, IN 47546
812-***-**** mobile
********@*****.***
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Results oriented leader with a demonstrated record of exceeding financial
goals, turning around underperforming units and driving operational
excellence. By utilizing analysis, insights and a team approach have
driven performance improvements and the implantation of lean manufacturing
processes. Progressive executive with extensive experience gained through
leading operations in United States, Canada and Mexico.
Finance, Budgeting & Cost Management ISO Quality System
Implementation
Performance Metrics / KPI Integrated Product Development
Lean Manufacturing, TPS Global Purchasing & Asian
Outsourcing
Turnaround / Change Management ERP, Inventory & Supply Chain
Management
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Professional Experience:
Empire Pacific Windows Corp. - Tualatin, OR 2007 - 2009
Window and door manufacturer supplier to the new construction and
replacement markets in the western U.S.
President / CEO
Responsible for the direction and oversight of the company's operations and
affairs, reported to the BOD. Goal was to improve the operational
performance and EBITA of the company.
. Created business performance metrics established goals and implement
monthly review. Clear accountability for each of the performance goals
was assigned to a staff member.
. Made safety a core value of the company. Enhanced the safety reporting
and follow up procedures, implemented daily incidence reporting.
Reduced lost time incidents from 61in 2007 to 30 in 2008 to 9 through
July2/2009.
. Reduce Warranty Service Call rate by 56% from May 2007 through May
2009 and reduced in plant repairs. The in plant repairs were reduced
from 16.67 % of production in May 07 to 10.61% May 08 to 5.91% May
2009 by documenting the production process, implemented quality system
focused on process improvement, follow up of customer complaints,
hourly measurement and daily follow up of repairs.
. Improved on time complete performance, reduced backorders from 17
pieces per day in 2007 to 3 pieces per day YTD 2009, by implementing
hour by hour boards, daily follow up of the key production
requirements, establishment of shipping shortage report and the
institution of shift shortage meetings.
. Needed to bolster declining sales, added focus to the replacement
window segment of the business. To support the replacement dealer
sales effort we implemented a new internet based electronic quote to
order program, developed and introduced a simpler price book, new
point of sale literature, updated dealer displays, add consumer
content to the Web site and replacement specific products. These
actions resulted in the sales team adding 114 replacement dealers in
2008.
. In a down sales market, lowered break even, by 26%. Closed all remote
warehouse/factory locations, restructured organization eliminating
340+ positions, changed shipping model returning EPW to positive EBITA
in May 2009.
. Worked with the investment group and completed the transaction in July
2009.
MasterBrand Cabinets, Inc. - Jasper, IN 2004 - 2007
A $2.2 billion division of Fortune Brands that manufactures and sells
kitchen and bath cabinets.
SR Vice President of Channel Operations and Best Practice (2006- 2007)
The corporate leadership of the Lean & Six Sigma Program, with team of 6
black belts and lean leaders, educated, trained implemented lean
initiatives and improvement projects. Business oversight team member
monitored and coached the operations leaders in four business units.
. Reviewed operations, internal supply chain and developed a strategic
operations plan that resulted in the migration of operations, plant
closures and a cost saving in excess of $2.3 million.
. Team leader for relocation of production from the Peterborough,
Canada to Huntingburg, IN.
Jim Lymer _____ ______ Page 2 of 3
Vice President of Stock Operations (2004- 2006)
Responsible for the fiscal and operational performance of four plants
producing Airstokraft kitchen and bath cabinets.
. Lead future state plan development for four plants.
. Relocated to the largest assembly plant and transitioned the factory
towards the lean future state. Transitioned factory from daily batch,
dedicated assembly lines sending product to a sort and order
consolidation warehouse to building a truck at a time and staging
directly in front of the truck for loading, implementing changes to
flow, process, procedure, equipment and layout. Expanded capacity by
400 to 9,000 made to order cabinets per day during the transition to
value streams. Reduced labor hours per cabinets from 1.22 to 1.01,
over $5.5 million in savings.
. Temporary assignment, Sept/05 thru Apr/06, Acting VP of Operation for
Kitchen Craft in Winnipeg, Canada. Goal to improve delivery
performance. Closed three warehouses and consolidated to the Winnipeg
location. Led improvements in plant performance, schedule attainment
from 100% in 5 days to 100% in 2 days, late trailers from 27 to 0 per
week, back orders from 3,060 to 1 and reduced labor hours per cabinet
from 4.26 to 3.45, over $7 million in savings.
Goodman Manufacturing Company, L.P. - Houston, TX 2002 - 2004
Goodman is a $1.8 billion manufacturer of residential and light commercial
HVAC equipment.
Vice President of Manufacturing
Responsible for the fiscal and operational performance of two vertically
integrated manufacturing sites, producing over $1 billion of residential
and industrial HVAC equipment.
. Hired key plant leadership. Led lean manufacturing initiatives,
improved raw material inventory turns from 25 to 79, reducing the raw
and work in process inventory by $12 million. Moved component
fabrication to point of use, introduced hour by hour boards and
disruption free production to the plants. Thru measurement, hourly
production tracking and disruption elimination the plants on time
delivery rose from 61% to over 98% of schedule.
. Implemented a safety program, reduced accidents from 354 in 2001 to
151 in 2003.
. Led supply chain improvements, reduced product production cycle from 4
weeks to 1 by developing a new assembly scheduling procedure and
reduced assembly line model change from 4 hours to seamless.
. Implemented cell manufacturing in tubing area, reduced thru put time
from 5 to 2 days and cut in process inventory by 53%.
AB Electrolux, Stockholm, Sweden 1988 - 2002
Electrolux is a world class, $17 billion multi-national supplier of
household appliances; outdoor power equipment, commercial appliances and
floor care products. Progressive assignments of increasing responsibility
with several divisions of the corporate group were achieved through
consistent success in operations management, cost control and business
process improvement.
Mexican Operations Manager - Dometic Corporation, Juarez, Mexico (2000 -
2002)
Dometic designs manufactures and sells, refrigerators, awnings, HVAC and
sanitation systems to the RV industry.
Senior executive in Mexico, responsible for the affairs and the fiscal and
operational performance of three plants.
. Hired operational team and transferred HVAC product lines from
LaGrange, IN to Juarez, MX
. Led the creation of a Mexican legal entity then transitioned from the
shelter workshop saving $3 million.
. Led lean supply chain project, setup supplier warehouses with daily
delivery, increase the scheduling cycle to daily from weekly, reduce
production run quantity, instituted a planning cycle program to reduce
change over time at assembly lines reducing the lead time from 3 weeks
to 2.5 days.
Jim Lymer _________ Page 3 of 3
Line Manager - Frigidaire Home Products, Greenville, MI, USA (1999 - 2000)
Managed a team of 18 salary and 870 hourly union employees producing
700,000 refrigerators annually.
. Moved assembly output from 2,600 to 2,965 units in eight hours,
establishing a nine second takt time.
. Implemented a preventative and predictive maintenance program for two
cabinet fabrication departments, assembly lines ran 27 weeks with out
a cabinet supply distribution.
. Achieved a schedule completion of 99.6% on time, while improving raw
material inventory turns to 100 and operating with 11 days supply of
finished goods.
General Manager - Paramount, Juarez, Mexico (1996 - 1999)
Paramount is a manufacture of appliance components and outdoor power
products. Corporate representative in Mexico, P&L responsibility for a
business unit with three focused factories, electro mechanical assembly,
sewing and wire harness production. Also responsible for Chinese sourced
products, supply chain leader for Poulan/Weed Eater.
. Successfully transferred electric chain saw and electric edger
production from Arkansas to Juarez in '97, reducing the product cost
by more than five dollars per unit.
. Paramount received the Sears Partner in Progress Award in '98 and '99
for the electric chain saw and edger supply.
. Value stream mapped the appliance cord manufacturing process, changed
from a series of functional departments to work cells, removed BOM
layers and implemented SMED process on molds reducing throughput time
from 3 weeks to 2 days.
. Directed the ISO 9002 implementation, certification in 18 months.
. Analysis the space requirements, closed the El Paso fabric cutting
operation and consolidated to the Juarez plant.
. Grew the sales, which resulted in the production volume increasing
from 6.9 to 15.6 million pieces. Direct labor expanded from 110 to 445
people, while reducing the staff from 96 to 45 people.
Director of Purchasing and Materials - Poulan/Weed Eater, Shreveport, USA
(1993 - 1996)
The materials, purchasing and supplier tooling leader for a company that
designs, manufactures and sells gas and electric outdoor power equipment.
Responsible for $265 million of direct material purchases supporting five
plants.
. Out sourced electric line trimmers, chain saws, and cordless blowers
to three Chinese suppliers with 31% savings in landed cost.
. Changed companies strategic component supply strategy, changed from
single to dual source. Gaining additional technology and considerable
price reductions. During the same period consolidated the supply base
from 429 to 245.
. Implemented corporate plus day strategy, of cash discounts and
extended payment terms with suppliers, resulted in $10 million in
freed capital and received the AB Electrolux corporate "Plus Days"
award.
Vice President / General Manager - Poulan/Weed Eater Canada, Huron Park,
Canada (1991 - 1993)
Plant Manager - EMAB Canada, Huron Park, Canada (1989 - 1991)
Materials Manager - EMAB Canada, Huron Park, Canada (1988 - 1989)
Mitel Corporation, Kanata, Canada - Data Base Eng., Purchasing Analyst
1983 - 1988
Trail Manufacturing/EMAB Canada, Huron Park, Canada - Production Engineer
1982 - 1983
Pedlar Storage Products Ltd., Oshawa, Canada - Materials Manager 1979 -
1982
Tonka Corporation Canada Ltd., Mississauga, Canada - Industrial Engineer,
Planner 1978 - 1979
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Education: Ryerson University, Toronto, Ontario, Canada.
Pursued Bachelors of Industrial Engineering, 1974 - 1978
Professional Certification: American Production and Inventory Control
Society, CPIM, 1984
Training: North American Executive Leadership, Indiana University / Purdue
University at Indianapolis 1994
Kaizen Institute: Kaizen Training & Flow Project, 1996
AB Electrolux Training: Should Cost 1994, Disruption Free
Production 1999, Cost to Serve 2000 MasterBrand Cabinets:
Lean Manufacturing 2004