DESIGN ENGINEER
Design Development Program Execution
Cost Affective Production
Motivated collaborator with excellent technical and communication skills.
Expertise in utilizing all levels of engineering hardware and software;
with over 15 years of CAD experience, over 20,000 hours on Pro-Engineering,
as well as CATIA V5 skills. Action-oriented leader practiced in design,
cost analysis, problem-solving, research, and simulation. Extensive
experience working across functional areas to increase productivity. Six
Sigma Green belt certification - DMAIC and DMEDI.
PROFESSIONAL EXPERIENCE
Boart Longyear, Salt Lake City, UT
2010
Design Engineer, Research & Development, Salt Lake City, UT (2010)
Collaborated on design adjustments and enhancements for the prototype drill
rig set for September 2010 production.
. Carried out design engineering functions in a manufacturing
environment which involved research of new technologies/alternative
materials, conceptual design, detail & design drafting, product
development, construction, on site testing, commissioning of equipment
and product support.
. Conducted risk assessment of equipment/designs, as well as problem
solving and modification of established equipment/designs.
. Prepared technical detail for sales inquiries, cost quotations, and
technical literature.
. Completed detailed designs and specifications, including 3D modeling,
drawing creation and document control while providing supporting
expenditure calculations and specifications necessary for design
development.
Caterpillar Corporation, Peoria, IL
1997 - 2009
Senior Manufacturing Specialist, Transmission Business Unit, East Peoria,
IL (2007-2009)
Coordinated the design, cost breakdown, and installation of $13 million in
new assembly lines for all transmission production. Created new tooling
design using Pro-E for assembly of new transmission which increased unit
production.
. Teamed with assemblers to decrease production time, as well as
increase safety and velocity using Caterpillar Production Systems.
. Created Pro-E-designed fixtures for revised stand and drivers for
latest transmissions which were implemented in updated assembly lines.
. Received Caterpillar Production Systems certification which signifies
increased productivity with less line movement as well as cost
savings.
Design Engineer, Fuel Systems, Pontiac, IL (2003-2007)
Designed the common rail high pressure pumps and fuel injectors for 2007
Tier engines which passed all government set, low emission standards.
Collaborated on Six Sigma project, estimating and reducing forging
expenses, saving the company $30 million long-term.
. Designed new fuel systems injectors: EI400, EI500, EI550, EI800, and
EI900.
. Detailed and released Pro-E prints for manufacturing suppliers to
create parts for assembly.
. Collaborated with customers to improve production reliability and cost-
effectiveness.
Claims Warranty Engineer, Fuel Systems, Peoria, IL (2002-2003)
Responded to field failure, and led design team in investigating and
analyzing the cause. Redeemed customer relationship in partnership with
marketing team and saved company $600 million in equipment sales.
. Delegated and supervised redesign assignments to engineering team
following any field failures.
. Cooperated with dealers, and customers with warranty issues and
product failures, to ensure customer satisfaction.
. Led field failure prevention efforts.
Design Engineer, Fuel Systems - Product Development, Peoria, IL (2001-2002)
Led team from inception to fruition on the EFPM 2000 fuel pump; itemizing,
analyzing, and reducing pump production cost. Conducted endurance test on
new products to ensure they met stress demands.
. Patented a fuel pump screen filter that does not require replacement.
. Utilized Pro-E and UG to design current and future fuel pumps.
. Captained UG training for engineers to transition from Pro-E to UG.
(CAD software)
Design Engineer, Tech Center - Research and Development, Peoria, IL (1999-
2001)
Developed designs for future company products. Partnered with other
business units to design and analyze new test cells and fixtures. Assigned
to specialty design team for conception of hydraulic backhoe loader.
. Created 3-D models and assemblies, with cost estimation, from the
research and designs of the engineering team.
. Developed future hydraulic pumps and valves.
. Implemented and tested hydraulic pumps for durability within the carry
dozer transmission.
Contract Design Engineer - Engine Power Systems, Lafayette, IN (1997-1999)
Collaborated with customers to meet demand and need for products in the
field. Designed custom arrangements to fill customer needs on each
generator set.
. Performed as lead project designer for 3600 engines, fuel, oil, and
cooling lines, heat exchangers, engine bases, and oil sump lines.
. Designed and released custom group drawings.
. Constructed model drawings using Pro-E, AutoCAD, and CAPT
(Caterpillar's version of AutoCAD).
ENGINEERING AND DESIGN SKILLS
Engineering Software
. Pro - Engineering (20,000 hours)
. Windchill
. Teamcenter
. CATIA V5
. UG (Unigraphics)
Computer Applications
. Lotus AmiPro 3.1
. Lotus Freelance Graphics
. Lotus 123
. Microsoft Office and Internet Applications
EDUCATION
Purdue University - focus: Supervision
West Lafayette, IN
Ivy Tech State College - Associates Degree: Mechanical Technology
Lafayette, IN
CERTIFICATIONS
Six Sigma Yellow Belt and Green Belt- (DMAIC and DMEDI) Certification
CPS (Caterpillar Production Systems) Certification
PATENTS
Fuel filter with a screen mesh that never needs to be replaced.[pic]
Design Software
. AutoCAD Release 12, 13, and 14
. AutoCAD 2010, LT, Mechanical Desktop, and 3D Rendering
. Auto Lisp CAD Programming
. CAPT (Caterpillar's version of AutoCAD)
. Generic CAD
. UG - Super User and Trainer
. Electronic Drawing System
. Claris Draw
. 3D IMAX Studio
. I - MAN storage
. Geometric Dimensioning and Tolerance