Raymond Morrissey - MBA
**** ***** ***** ( Greenville, NC 27834 ( abm9mi@r.postjobfree.com ( H:
252-***-**** ( C: 252-***-****
Executive Management Profile
( Demand Management ( Sales and Marketing Execution( Supply Chain
Optimization Expert ( Customer Service, Inventory and Distribution
Strategy Leadership ( S&OP Process Leadership (
Innovative senior management professional with established expertise in
demand management, supply chain, sales, marketing, product development,
procurement, and plant operations within the consumer packaged goods,
industrial, automotive, and the electronics industry.
CORE COMPETENCIES
DEVELOPMENT OF ENTERPRISE Leadership of SIOP Process Plant Capacity
CAPACITY REQUIREMENTS Purchasing & Lean Optimization
MANAGEMENT TOOLS Manufacturing Customer Marketing and
Global Inventory and Leverage I.T. & Business Execution Strategy
Distribution Strategies Intelligence Systems Demand Planning, Pricing
Annual Operation Plan Development & Forecasting Analytics
Generation Strategy & Tactical Planning Product Lifecycle
Management
Oversight of Sales & ERP HR & Change Management
Systems
Revenue Generation
Strategies
Professional Experience
BUTTERBALL LLC - RALEIGH, NC 2004-PRESENT
Director of Demand Planning, Sales Operations, and Supply Planning
Oversee sales forecasting, sales, inventory and operations planning (SIOP)
activities for this $1.4B value-added poultry processor
Provides overall direction for the Supply Planning and Sales Forecasting by
analyzing business objectives and Customer promotional commitment process,
developing, and implementing business strategies, plans, and practices,
analyzing costs and balance of sales forecasts and incorporating them into
rolling annual business plans, act as a catalyst for change in changing
the way the firm does business by identifying and leveraging improvement
opportunities, and promoting a account-based focused environment. Initiated
the Sales, Inventory, Operations, and Planning (SIOP) with Butterball's
operations. Lead the evolution of the AS400 conversion to SAP/R3 food and
beverage solution for demand planning, implemented IRM's Sales Discovery
System for sales, and re-launched the Logility Voyager System for Demand
Planning to drive supply planning and warehouse freight optimization
strategy. Founder of the demand planning, supply, and capacity management
dashboard tools. Integrated sales management into the process by authoring
reports, analyzing syndicated data and developing integrated route-to-
market conversion application for new distribution. Manage market and
customer research processes, model new distribution networks, monitor
promotional activities, and generated return on sales reports to support
portfolio realignment optimization planning strategies. Perform marketing
category management for key accounts and lead the conversion to account
based planning. Lead over 300 projects per year to drive innovation into
the Sales, and Supply chain organization. Manage team comprised of MIS,
demand planning, supply planning, customer, trade management, and
administrative staff. Key Achievements:
> Key management leader in acquisition, divestitures, portfolio
management, and distribution consolidation strategic activities.
Closed I-3PL DC with zero service failures and 100% availability.
Closure improved forecast accuracy by 10% by realignment of demand and
shipping lane sailing schedule. Saved firm $1.3M in freight, distress,
and premiums, shrink, and reduced inventory by $6.7M. OFR-TIFF 99.69%.
> Developed and implemented firms DC Age-Matching-ATP system and process
to perform time phased age matching with customer sold-to and ship-
to customer required business dates requirements (BDR) to drive down
age out distress by $7.8M annually.
> Development and Implementation of innovative new tools to optimize the
firms demand chain activities including: Forecast Diagnostic, Bias
Manager, Seasonal Index Pivot Chart, Volume Index Pivot Chart, Demand
Planning Key Manager, Distribution Realignment Tool, Sales Channel
Realignment Tool, Lost Distribution Change Management Tool, Sales and
Marketing Customer Order Analyzer, Product Change Management,
Consensus Loader for Mass Entry, B2B and B2C Collaborator, Forecast
Control key Model Management, Demand Planning Parameter Optimizer,
Sales Promotional Performance Monitor and Analysis, Period Consumed
Forecast (PAR), Multi-dimensional Forecast Accuracy Reporting Tool,
New Distribution automated key creation and exception reporting, Age-
Matching Inventory with Supply Planning, S&OP Reporting, Lag Forecast
Management, Buy/Make/Assemble to Order Forecast Adjustment Tool,
Consensus Reports, Sales Reporting, Profitability Reporting Tool,
Route-To-Market Tool New Distribution, etc
> Reduced distress/finished goods age-out issues by $1.2M by enhancing
forecasting process and feature management control process.
> Developer and overseer of the firms scorecard process for supply
chain, demand management, and warehouse tonnage planning.
> Development and implementation of the firms Enterprise Demand
Planning, Capacity Management, and Inventory Management control
systems. Crafted aggregated Planning, Sales, and Inventory (PSI)
automation to aggregate total firms line capacity against sales and
inventory days of supply target plans.
> Led both multivariate macro economics regression and micro trend
analysis forecasting.
> Overhauled the Logility Pyramid to create Account based demand
planning, and virtual distribution forecasting to enable what-if
scenario capacity planning and supply chain rebalancing optimization
strategies to achieve the lowest cost of market. Drove requirements
down to shipping lanes to segment the demand requirements for sourcing
50,000+ trucks loads per year.
> Managed both company owned and 3PL warehouse operations inventory
goals, turns, fill rates, shrink, and transfer fill rates goal setting
process.
> Developed the Annual Operating Plan for the Food Service SBU and
Retail Package Goods SBU for the last 2 years. Crafted channel based
average selling price, list selling price matrix to perpetually keep
plans realigned to current market value trends. Volume call was 98.4%
within rolling twelve month plan.
> Developed and implemented short range (0-3 months), mid range (12-24
months), and long range (24-60 months) planning, reporting, and change
management tools to enable manufacturing systems realignment.
> Leveraged demand planning systems to identify opportunistic freight
savings for promoted demand to save $365K per year.
> Led SAP forecasting and planning process to drive a return of $3M in
savings by synchronizing planning, inventory stock levels, and
distribution strategies with marketing and sales initiatives.
> Created and initiated a product rationalization/simplification
program to improve margin, reduce the cash conversion cycle and
improve inventory turnover for over 2500 finished goods SKU's.
> Overhauled Sales and marketing Sales Promotional Commitment and Change
of Business process to integrate into Sales and Operation's Planning
process as a Business Process Management Solution (BPM).
> Crafted the Sales Promotional Commitment Monitor and Scorecard
Reporting process to identify gaps in Sales and Marketing event
management activities and to drive accountability with Sales and
Brokers.
> Developed Sales, Marketing, and accounting analytics to improve
customer delivery and "time-to-market" goals.
> Aligned and simplifying "end-to-end" workflow processes and reducing
costs in the supply chain process
> Developed and leveraged an integrated, global IT environment to gain
efficiencies in the demand planning, sales planning, and supply chain
execution process.
> Lead the IT team to develop the advanced demand planning dashboard to
simply to technology application and reporting needs.
Olympus Partners (AHON) - Greenville, NC 2003-2004
Director of Supply Chain Systems & Plant Controller
Synchronized demand and production planning system for fast-growing $300M
private label manufacturer.
Served as Plant Controller establishing production standards and standard
operating procedures (SOPs) to align business processes. Lead team of 20
that includes Materials Manager, accounting staff, IT group, and users of
warehouse management system (WMS) tracking tool. Led development of all
period-ending reporting process to summarize direct negative labor
variances, floor waste, product giveaway, actual operating cost per line,
and standard cost per line comparisons. Developed and monitored key
performance indicators (KPIs) and scorecards to ensure alignment of
processes and SOPs. Key Achievements:
> Secured 50% incremental private label sales growth for calendar year
2005 after developing sales, planning, and inventory models to
showcase net available capacity of sales presentations.
> Successfully turned-around WMS and certification process to achieve
99.7% inventory accuracy.
> Ensured on-time commencement of start-up plant operations and reduced
materials down time 50% after re-implementing Datalogix Computer
Integrated Manufacturing for Process (CIMPRO) demand planning and
production planning process.
> Developed and managed efficiency program to achieve Mission World
Class status for equipment downtime management, staffing utilization,
and waste control.
> As a secondary role had oversight of plant operations and performed
the function of the plant controller and cost accountant. Developed
and lead the complex Negative Direct Labor Variance and Waste
Reduction Reporting process to drive improved operating efficiencies.
Consultant 2003
Sales, Marketing, Plant Operations, SCM Consultant
Developed complex sales and marketing innovation tools for to augment CRM
systems. Provided consulting services in Plant, Operations, and Supply
Chain Management functions. Key Achievements:
> Managed the Speed to Market trade objectives to scorecard customers
and geography IRI ACV Distribution goal attainment.
> Formulated sub-line objectives of similar products to draw upon
assumptions for new product launches.
> Developed Sales and syndicated data based (IRI) ACV hurdles rates to
trigger product refresh and exit strategies for dying items.
> Implemented web based "New Distribution" tracking process of new
product acceptance with sales and brokers.
> Lead the Checkpoint process with logistics, sales, and marketing to
insure speed to market and shelf hurdles are tied to logistics
inventory pressure.
> Crafted the complex Event Tracking process to focus in on incremental
sales building programs such as Scan Down programs are being used to
insure proper Customer Investment Program (P&L) funding alignment.
> Administered the tracking of 4, 12, 52 week IRI market share data and
participated in Ambush Marketing.
> Guided the process to scorecard sales with change in share with
Company, Competition, and Category goals.
> Developed Sales route to market study to drive $6 MM new product
launch for confections line.
> Developed marketing strategies and customer plans to turnaround
various CPG business channels.
> Developed customer based analytics drive ensure profit enhancing
opportunities. Measured Weekly All Category Volume changes to drive
product substitution's to maintain shelf space with KMA, and RMA
accounts.
> Reduced past due sales amount $450K by re-engineering demand planning,
capacity planning, and production planning functions.
> Identified $500M in cost savings and expense reduction opportunities
after designing key supply chain "enabler" hot list for business
overhaul.
> Improved organizational reporting process by leading conversion from
manual production to bar code driven reporting system.
> Increased press utilization from 40% to 75% by initiating program to
map dies to press combinations for primary and alternate routing
operations.
> Overhauled expediting process used by Customer Service Representatives
and implemented queuing logic to create CSR production vision tools
and realign Available-to-Promise ATP logic.
> Achieved $175K annual raw materials savings after documenting lead-
time pictorial logic and reporting to realign lead times and create
manufacturing resource planning (MRP) process area dating and
sequencing logic.
James Hardie - Fontana, CA 2001-2002
Director of Sales Planning and Logistics
Managed finished goods demand planning, deployment planning, and family-
level SOP processes for eight plants.
Oversaw staff of six direct and 10 indirect reports. Managed P&L for $40M
transportation operation. Developed e-carrier assignment, e-dispatching, e-
freight tendering, and reverse auction process; implemented Customer
Resource Management (CRM) system. Aligned service level agreements (SLAs)
with demand / shipment requirements. Developed logistics and freight
management policies for eight distribution locations; directed core carrier
program. Established master schedules at six plants based upon optimum run
quantities for intermediate production items and set finishing schedules
with modular bills of materials. Key Achievements:
> Generated $50M and expanded capacity 10% by leading data conversion of
Cemplank plants into new ERP system within just four weeks.
> Improved forecasting 28% after re-implementing demand solutions
forecasting and sales operations process to leverage legacy-
manufacturing systems.
> Reduced inventory 50% ($20M) by implementing demand-pull systems and
controlling forecasting and sales.
> Produced $4M in annual savings by employing vendor managed inventory
strategies, developing the personal relations to drive collaboration
planning forecasting and replenishment strategies, establishing
consignment programs, and direct distribution processes with select
Big Box accounts.
Stanley Works - East Greenwich, RI 2000-2001
Planning, Sales, & Inventory Director
Oversaw procurement, planning, logistics, forecasting, and other essential
functions within firm's Pneumatic Tools & Fastener Division.
Established global plans to guide finished goods procurement, demand, and
materials allocation. Led strategic supply chain IT projects to improve
distribution, demand planning, customer service, and material costing
practices. Reviewed sales, backlogs, logistics data, forecasts, and
distribution requirements planning. Developed KPI metrics, score-carding
process, and IT plans for multiple facilities. Managed S&OP process.
Administered $23M transportation P&L for eight distribution centers and
van, rail, and ocean (CDC). Created checkpoint process to help guide new
product launches and initiated sub-line global sales volume hurdles by
market segment. Set-up Vendor Managed Inventory (VMI) and virtual
warehouses to service top customers. Key Achievements:
> Resolved $5M inventory imbalance within six months and increased fill
rates over 50%.
> Managed $350M procurement spend with China, Poland, Italy, Belgium,
Israel, Australia, Canada, and Mexico.
> Reduced receipt variances $3M per month by securing CPFR agreements.
> Managed $23 MM Transportation P&L for 8 Distribution Centers and CDC
at Stanley.
Kraft Foods - Nabisco Foods - Parsippany, NJ & Westchester, NY 1990-
2000
Senior Manager of Product Supply, Integrated Logistics & Customer
Marketing, 1999-2000 ? Division Materials & Purchasing Manager, 1997-1999,
Purchasing Manager, Snack Division, 1995-1997 ? Inventory Control and
Plant Maintenance Manager, 1990-1995
Advanced into role directing demand planning, purchasing, marketing, and
all inbound and outbound logistical aspects of Lifesavers products from
launch to liquidation for $32B food product manufacturer.
Managed and resolved fulfillment issues with third party logistics partners
and warehouses to accommodate direct store delivery strategies and full
truckload distribution. Implemented and enhanced KPIs and score card
metrics for category logistics, materials management, deployment planning,
and forecasting support staff. Chaired S&OP planning sessions attended by
marketing and finance staff. Key Achievements:
> Saved $10M annually by developing effective purchasing strategies with
film suppliers.
> Achieved 100% on-time delivery of new product launches and 97% fill
rate of core product KPIs.
> Managed $750M spend on primary packaging for beverage, confection, and
snack businesses. Managed inbound supply logistics and planning.
Smith Industries, Aerospace Manufacturer - Florham Park, NJ 1983-1990
Supply Planning Manager
Managed production planning, shop-floor control, testing, and inventory
control for this high tech electro-mechanical manufacturer. Managed a
supply chain team of 45.
Education & Credentials
MASTER OF BUSINESS ADMINISTRATION ( UNIVERSITY OF PHOENIX, PHOENIX, AZ -
GPA 3.869/4.0
Bachelor of Science in Business Operations ( Thomas Edison State College,
Trenton, NJ
Diploma, Computer Science Program ( Computer Processing Institute, Paramus,
NJ
Supplier Certification ( Clemson University, Clemson, SC
( Author White Papers and Presentations (
Organizational Leadership and Change Management, Leading and Sustaining
Change, Systems Thinking and Change Management Evaluation, Sales Survey for
New Distribution Tracking Proposal, Sales Survey for Event Participation
Allocation, Marketing Audit Chocolate Confections, Strategic Planning
Major Turkey Manufacturer, Strategy Formulation and Implementation -
Environmental Analysis, Sales Discovery Project Plan, Dry Roasted Nut
Supply Chain Process Paper, Market Structure and Cost Management - Building
Industry, Business Requirements Analysis Sales Portal Web Development,
Future State Technology Opportunities Sales, Marketing and Supply Chain,
Consensus Toolbox for Sales and Marketing, Demand Planning Relationship
Building, Broker Management Tool Set, Demand Planning Optimization, Best in
Class Planning, Sales, and Inventory Management Workbench, A Quick Start To
Sales Promotional Commitment Management Process, Automation of SKU
Rationalization Process, Marketing Event Participation Planning Tools for
Small Firms, and Forecast Accuracy Diagnostics Manager, Age-Matching
Available To Promise for Perishable Goods
Professional Development
? Organization Development and Change Management
? Project Management Six Sigma ? 5S & Lean Manufacturing
AC Nielsen & IRI Syndicated Data ? Change & Transition Management
? Covey Principles ? Zenger Miller ? Employee Career Path Development
Oliver Wight APICS Training Program
MAJOR ACHIEVEMENTS ADDENDUM
Purchasing/Inventory
Developed Kraft's Decision Support Solution (DSS) for enterprise materials
management with Marcam Prism enable the firm to consolidate purchasing
specifications across multiple divisions, business segments, and suppliers
as a means to consolidate purchasing supplier base and leverage lowest cost
of market (LCM) strategy.
Crafted lead time pictorial logic and reporting to realign lead times to
create valid MRP process area dating and sequencing logic. Lead-time
reduced raw materials savings of $175K per year in safety stock..
* Reduced receipt variances $3 million per month by securing CPFR
agreements to improve delivery mix.
Resolved a $5 million inventory import purchase imbalance within six months
and increased fill rates by over 50%.
Developed plant operations "Gold Standard" for raw, pack, wip purchasing to
optimize lean Kanban sizes.
Developed and implemented Vendor Managed Inventory (VMI) program for
fasteners and MRO supplies.
Saved the company $ 1 million annually by developing purchasing strategies
with film and paperboard suppliers by going to a single level pricing
strategy.
Developed critical strategic plans for raw, wip, and finished goods to meet
productivity targets of 7.5% per year.
Increased inventory turns from 12 to 20 inventory turns per year.
Reduced $4 million in slow-moving/pre-paid inventory and $2 million in
packaging.
Saved $300,000 per year by reducing film-aging write-offs for non-strategic
initiatives by 90%.
Recognized with Kraft ABCD award for devising and executing successful
strategies to run-out saving $4.3 million.
Reduced annual inventory of raw/pack materials by $2 million.
Implementing efficient Purchasing strategies and supplier value stream
mapping to realize $6 million savings.
Implemented major pricing change to increase revenue by $2 million.
Catapulted on-time delivery from 37% to 93% by providing customer with
service metrics.
Heightened inventory turns from three to 22 annually and lowered inventory
stock 75% by establishing lean manufacturing practices.
Honored with Presidential Award for producing $800,000 in savings of
packaging
Developed outsourcing program for custom fabricated components and
assembles to reduce maintenance cost by $ 650k per year.
Reduced unsaleables by $30 million per year for innovative packaging
solutions.
Lowered critical down time losses of more than $500,000 yearly IT
innovations
Distribution
Managed the distribution operations and task member of six sigma group to
reduce premium freight by $200K.
Generated an additional $50 million and expanded capacity 10% by leading
data conversion of Cemplank plants into new ERP system within four weeks.
Lowering inventory 50% ($20 million) through implementation of demand-pull
systems.
Produced $4 million in annual savings by employing VMI, CPFR, consignment
and direct distribution process with Big Box accounts.
Realized $1.6 million savings by moving manufacturing of exclusive item's
into primary demand markets.
Adjusting truckload specification's to reduce cost by $220K, reduced rail
freight by $680k.
Recognized for leading the improvement of fill rate and service level
expectations from 28% to 93% in 6 month time period including World Parts
Service of 100,000 SKU's.
Decreased false forecast driven demands 80% and eliminated $10 million of
false demand.
Closed three manufactured sites and 10 distribution sites to realign
business drivers and reduce National Safety Stock by $400K.
Achieved 100% on-time delivery of new product launches and a 95% fill rate
of core products.
Managed $40 MM Transportation P&L for 10 distribution sites at James Hardie
for flat bed carriers.
Managed $23 MM Transportation P&L for 8 Distribution Centers and CDC at
Stanley. (Van, Rail, Ocean)
Operational Strategy
Overhauled Customer Service Representative expedite process and implemented
queuing logic to create CSR production vision tools to realign Available-to-
Promise ATP logic and reduce back orders by $450K.
Credited with lowering SKU offerings 30% by rationalizing bottom 10% and
converting remaining to a common product offering. Collaborated with
marketing to determine timing and customer notification processes.
Overhauled CSL requirements to meet Big-Box customer's service level
agreements (SLA) to insulate business from service level failure and reduce
bill back charges of $250K.
Lead over 40 IT projects with manufacturing, operations, IT, and outside
consultant teams.
Implemented national fuel surcharge program to limit supplier cost gauging
saving $ $2 MM.
Initiated a program to map dies to press combinations for primary and
alternate routing operations to increase press utilization from 40% to 75%.
Drove 1st time dies acceptance to reduce press down time by 65% and reduced
number of operators by 15%.
Created the checkpoint process for new product launches and initiated sub-
line global sales volume hurdles by market segment to align forecasting and
production with 95% of consensus.
* Set Vendor Managed Inventory (VMI) programs to service top customers at
multiple organizations.
Realigned supply and demand goals to meet customer Service Level Agreement
(SLA) changes to reduce service failures bill backs by $250K.