Joseph B. Sprowls
Pocatello, ID 83201
Home: 208-***-**** Cell: 208-***-****
e-mail: abm9j6@r.postjobfree.com
WORK EXPERIENCE:
ON Semiconductor, Pocatello, ID (Previously AMI Semiconductor, Inc.)
Job Title: Thin Films, Diffusion Maintenance Manager and Equipment Engineer
Mar 2008 - Present
Job description: The performance management of approximately 14 Line
Maintenance technicians.
Primary duties: Training, coaching, and development of the technicians.
Daily interactions with production management, process engineering, and
equipment engineering to address the needs of the two production lines that
the team supports. Set priorities for the line maintenance team, and
equipment-engineering group. Responsible for the nearly $1.6 Million
budget for the thin films, diffusion maintenance team. Also lead the team
in the development of lean manufacturing practices for preventive
maintenance tasks. Significant experienced with numerous types of thin
films, diffusion, and cleans equipment.
Major Projects:
. Support and manage projects related to the installation and conversion of
various tools needed to support the development of additional production
processes.
. Team leader for major cost reduction project designed to decrease
operating expenses across the Pocatello site.
. Manage the integration of several critical line maintenance systems into
existing ON Semiconductor systems.
AMI Semiconductor, Inc., Pocatello, ID
Job Title: Fab 9 Production Manager
Nov 2006 - Mar 2008
Job description: The performance management of the Fab 9 Production
organization.
Primary duties: Setting the direction and performance management objectives
for the Fab production and control room teams. Monitoring the condition
and performance of the Fab and directing maintenance and process
engineering resources to address both tactical and strategic Fab issues.
Work with the planning and scheduling groups to determine the mix and the
amount of wafers to start based on headcount and equipment capacities. Use
the principles of Lean Manufacturing and TPM to bring increased
efficiencies to the Fab operations. Oversee the approximately $10.8
Million production budget.
Major Projects:
. Develop a dynamic capacity model that would allow the accurate prediction
of overall Fab capacity regardless of the product mix.
. Lead the development of the Fab's Total Production Management (TPM)
program.
. Management of the production organization cost reduction program.
. Organization lead during quality audits (QS, TS, and ISO standards)
Job Title: Fab 9 Line Maintenance Section Manager: Thin Films, Diffusion,
and Hivac July 2004 - Nov 2006
Job description: The performance management of between 15 - 25 Line
Maintenance technicians.
Primary duties: Interviewing and hiring new technicians, and the training,
coaching, and development of the technicians. Other duties include daily
interaction with production management, process engineering, and equipment
engineering to address the needs of the Fab. Also assist in setting
priorities for the line maintenance team, and equipment-engineering group.
Major Projects:
. Manage the group through one major product ramp as well as through
several reductions in force.
. Drive the implementation of a Total Production Management (TPM)
philosophy in the maintenance group.
. Work extensively with the fab management team to develop a system to
predict and control variable costs associated with the production of
wafers. These efforts are saving the Fab over $100,000 per quarter in
consumable, chemical and direct material costs.
. Member of the SAP Plant Maintenance Module Implementation Team.
Job Title: Equipment Engineer: Metal Deposition, Implant, Thin Films,
Diffusion Sept. 2000 - June 2004
Job description: Provide engineering support to the Line Maintenance group
for a wafer fab; with primary responsibilities on a variety CVD thin films,
metal deposition, ion implantation, and diffusion tools.
Primary duties: Work closely with the line maintenance technicians to solve
re-occurring problems, design and implement equipment improvements, and
ensure that production needs are met. Other duties include developing and
presenting justification for project funding, interfacing between
maintenance and production groups for project implementation, routine and
preventative maintenance scheduling. Also work with vendors and the
purchasing department to schedule vendor support and product delivery.
Major Projects:
. Maintenance lead on the implementation team for a new process. The
process was developed, tested, and implemented in a 12-week period.
Primary duties included installing and learning to maintain three new
RTP's, decommissioning and removing two implanters and a thin films tool,
and installing a newer medium current implanter.
. Purchasing and installing dry pump upgrades for several systems.
. Development of a web page for the line maintenance group
. Design and implementation of a chemical delivery system for two IPA
dryers.
Idaho National Engineering & Environmental Laboratory (INEEL), Idaho Falls,
ID
Job Title: Associate Engineer/Scientist
July 1999 - Aug. 2000
Job description: System, Structure, and Component (SSC) Primary Owner,
provide engineering support for the NWCF Decontamination Facilities at the
INEEL.
Primary duties: Support the implementation of the Integrated Safety
Management System. This included monitoring and tracking systems for
change, and the development of corrective and preventive maintenance work
instructions.
Major Projects:
. Ready the facility to support the treatment of various types of
contaminated debris. This included the development of the maintenance
procedures and understanding the regulations associated with the
treatment of contaminated debris.
EDUCATION:
Idaho State University, Pocatello, ID
Masters of Business Administration
Expected Graduation: May 2012
Current GPA/Scale: 3.81/4.00
Colorado State University, Fort Collins, CO
Bachelor of Science in Mechanical Engineering
Overall GPA/Scale: 3.63/4.00, Major GPA: 3.83
Graduation Date: May 1999
Senior Project: Designed and built a human powered vehicle using a
monocoque frame.
Internships: Atmel Corporation (1997), Kaman Instrumentation (1998)
FE Exam: Passed the Colorado FE Exam
Member of Tau Beta Pi (National Engineering Honor Society).
Member of Pi Tau Sigma (National Mechanical Engineering Honor Society).
COMPUTER EXPERIENCE:
Oracle, Oracle eAM Module, SAP Plant Maintenance and SAP Material Master
Modules, AutoCAD, HTML, MS Word, MS Excel, MS Access, MS PowerPoint, MS
Project, MS SharePoint, PROMIS