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Manager Quality Assurance

Location:
Batesville, AR, 72501
Posted:
March 09, 2010

Contact this candidate

Resume:

JERRY THRASHER - **** N State Street

Batesville,AR 72501

- *************@*******.***

- 479-***-****

Qualifications for...

Distribution/Production Management Professional

Skilled manufacturing, distribution, and management professional with a

10+year track record of success utilizing my experience and education in

the production and distribution of products. I have worked diligently with

teams at each company to improve processes that increase productivity,

quality, customer service, and On-time Delivery. I assisted with layout

for a facility that increased labor efficiencies by 30 - 35%, in eight

months. I excel in all aspects of production control and management,

quality assurance, safety, and inventory management. I am knowledgeable

regarding Microsoft Word, Access, and Excel also including MRP systems SAP.

Core Competencies

- Continuous Improvement - Kanban Systems - Negotiations

- Operations Management - Project Management - Estimating

- Training/Development - Budget Management - Warehouse

Management

- Lean Manufacturing - Forecasting - TQM

- DOT Standards and - Inventory Control - Customer

Regulations Service

Career Track

SNL Distribution

Terminal Manager March 2009-January 2010

Distribution and Inventory

< Manage and oversee the distribution and delivery of baked goods for

Flowers Baking Company. 45 direct driver reports 2 supervisors and 3

shop technicians. Distribution areas included Arkansas, Missouri,

Alabama, and Tennessee. Insure hours of service and other federal

department of transportation rules and regulations were complied.

Conduct accident investigations and react to road conditions and driver

capacity in regards to the flow of baked goods within region. Weekly

billing duties for excess of $100,000 weekly. Produce weekly terminal

reports.

< Track on-time delivery and conduct load tracing for over short and damage

claims.

< Conduct accident investigations and create product loss reports.

< Update and maintain dispatch times with detention monitoring duties.

< Conduct random audits of depots inventory levels and verifying against

shipping bills of ladings and other shipping documents.

Operations

Once the baked goods are prepared, I as the terminal manager had to

determine the amount of equipment necessary to cover the load count. In

addition, I assisted in scheduling equipment maintenance and made decisions

on the leasing of additional equipment either due to maintenance or excess

load capacity requirements. Maintained 24/7 on-call status regarding any

operations related issues.

< Managed Product recall due to quality department recall of product within

region insuring all products were accounted for and disposed.

< Coordinated flour delivery with railroad and managed the transportation

of tanker transportation from rail yard to delivery of flour into

production storage bins at production plant.

< Conduct daily meetings with customer to address issues and acquire

production schedule requirements.

< Audit the continuous seal record documents associated with shipments.

< Repower loads when drivers ran out of hours due to breakdowns or weather

related issues.

Jerry Thrasher - Page Two

- *************@*******.***

- 479-***-****

Career Track - continued

Triumph Foods

Traffic Manager September 2008-February 2009

Operations

Conduct accident/incident investigations. Direct report of 6 dispatchers,

2 wash dock personnel, and 3 shag drivers per shift. Manage traffic flow of

shag drivers on pulls and spot backs for shipping facility. Product

protection duties and directing repair of down equipment on refrigerated

units. Conduct daily meetings with production and outside carriers on

current load levels. Communicate with drivers eta's for loading and

billing both domestic and international loads. Oversee wash dock employee

and area to insure HAACP program is followed. Manage schedules of drivers

and dispatchers to insure coverage. I assigned empty trailers to the

loading schedule by carrier and available trailer pool. Conduct payroll

duties for department and resolution of pay issues. Administer discipline

under company policies.

Labarge Inc.

Production Supervisor February 2007-August 2008

Continuous Improvement

Observes and directs operations and works closely with engineering manager

to determine best opportunities for improvement. Assisted in a time study

in March of 2007 on the 860 assembly with the lowest efficiency of 33% to

see where we could make our improvements. Did a line balancing on the

860 top and subassembly areas and achieved an efficiency of approximately

70% in the month of April 2007. I supervised 38 production employees, 5

mentors, and 2 material handler operators.

< Using the time study information and lessons learned from line balancing

the 860 I directed other production line team members responsible for

increasing our efficiencies to 100% by the end of January 2008. Since

January 2008 we have been operating at an average of over 115% efficient.

< Worked closely with the production manager, engineering department,

materials manager, and other production supervisors to provide the

Eclipse work area with a new layout.

< We used lean thinking and put the subassembly work cells next to the top

assembly work cells to open up communication between the two areas and

also give supervisors the advantage of seeing where the product is in the

build. This also gave the supervisor the ability to spot breakdowns in

the process more easily.

Quality Assurance

I worked closely with the quality supervisor to determine the best

practices for the Eclipse program. There was an existing practice in other

programs in the facility that used craftsman stamps for qualified workers

to check their own work.

< We encouraged the QE for Eclipse to prove in this process in Eclipse to

help reduce the waiting time on inspectors. This achieved better product

flow and reduced the manpower need for quality inspectors.

< Once we saw the craftsman stamp use on crimps become such a success it

led us to ask the QE to prove in this process on splices as well. This

is currently a work in process but should have the same positive affect.

Material Management

Our improvement team also worked closely with the materials manager to make

improvements in the material flow for eclipse. We used the demand and

capacity levels to determine the best way to kit material to the floor. We

introduced a two-bin Kanban system for the stock room and wire kitting, a

bulk material Kanban, and material handlers.

< These were key elements in having materials readily available to

production.

< Predetermining how to kit the material from the stockroom made it easier

on planning to make the right decisions.

< Before the wire kitting Kanban was introduced we were continuously

running out of wire because production didn't always know what they had.

The Kanban is a visual tool used by wire kitting to determine how to

schedule their day.

< Introducing the bulk material Kanban reduced the amount of paper work

need to keep up with scrap in Eclipse. Instead of filling out a defect

report every time production scrapped a contact we did a cycle count when

the parts run out once a month and if the scrap rate was high we would do

an investigation to determine solutions to the problem.

< The introduction of the material handlers took away non-value added work

from the production employees. This also provided material to the

fingertips of the operator so that we could increase our efficiencies.

Jerry Thrasher - Page Three

- *************@*******.***

- 479-***-****

Career Track - continued

Tyson Foods

Transportation Fleet Manager October 2005-January 2007

Night/Weekend Dispatcher May 2004-October 2005

Distribution Management

Following success with my position as a night/weekend dispatcher I was

promoted to Fleet Manager. I managed a fleet of 50+ drivers and a load

coordinator. The fleet consisted of over the road and a shuttle fleet.

Handle breakdowns, accidents, customer complaints, etc.

< Conducted driver log training and safety meetings.

< Facilitated over/short damage claims and weekly detention reporting.

< On-time service tracking reporting duties.

< Schedule shipping and delivery appointments and communicate estimated

time of arrival on key accounts.

< Load planning duties of shuttle fleet. Utilization reporting.

Budgeting duties.

< Effectively coordinate load movement and delivery of products and raw

materials to multiple locations throughout the United States/Canada.

< Facilitate payment of charges such as lumper fees, traffic fines,

tolls using both T-Check and Comdata systems.

< Provided delivery and pickup information to drivers. Tract key

accounts with whom delivery appointments in jeopardy and communicated

to customer arrival times.

< Coordinate shipments of materials during weather related times of

crisis such as hurricane evacuation. Over short and damage claims

including donations, disposal, and redelivery.

< Handle breakdown and accidents.

PRADCO Outdoor brands

Customer Servicer/Sales Representative May 2001-January 2004

Production Control & Management

I managed the employer's e-commerce site for the hunting division and also

the fishing division. I directed feedback to various departments from

customers regarding quality, price and performance.

< Spearheaded addressing problems regarding quality, price, or

performance.

< Wrote direct and indirect business for various outdoor product lines.

< Product development team member involving presenting ideas, personal

input, and testing.

< Responsible for shipment tracking upon customer demand for

international and domestic customers.

< I operated as the initial contact person for customers regarding

extensive product line for both PRADCO Fishing and Hunting divisions

including history and availability.

< Managed employee purchase programs and answered any questions

employees have on product lines.

< Represented products at fishing tournaments and hunting events to

provide assistance or information for kid's events and professional

events such as Central Pro/Am tournament circuit.

< Managed credit transactions to closeout and collect bad debt or past

due accounts. Provided statistical information to different areas of

business to drive sales/marketing and highlight trends in the market

place. Flag products for review of quality manager.

- Page Four

Jerry Thrasher - *************@*******.***

- 479-***-****

Career Track - continued

ok industries

Production Control Inventory

Coordinator December

2000-May 2001

Human

Resources

September 1998-December 2000

Following a successful work history in the human resources department I was

promoted to a newly created position in production control.

< Responsible for the creation of government USDA reports.

Configuration of production yields and reporting results to upper

management.

< Prepared daily labor summary reports and Replied to USDA in regards

to company's noncompliances.

< Prepared production cost reports and trend analysis reporting.

< Researched company accident reports and assisted with risk management

duties.

< Responsible for inventory tracking between production facilities.

< Assisted with training and implementation of new computerized

inventory system.

< Responsible for selecting "Employee of the Month" and issuing company

rewards program.

< Oversee compliance of government guidelines such as Family Medical

Leave Act.

< Responsible for hiring of employees.

< Administered discipline under company policies.

< Assisted in the implementation of employee training/orientation

courses.

< Administered payroll distribution for production facilities.

< Handled vacation request acquiring approval or denial for requested

dates.

Education

Arkansas state university

Bachelor of Science - Business Administration 12/1998

Member Phi Beta Lamda

Lean Manufacturing Six Sigma Executive Training

Straight Talk about Management (16 hour course)

References

Gary Martin (SNL District Manager) 205-***-****

Brad Smith (SNL Safety Manager) 205-***-****

Mike Swint (Flower's Baking Director of

Distribution) 870-***-**** cell 870-***-**** of

Victor Hurst (Flower's Baking Shipping

Superintendent) 870-***-**** cell 870-***-****

Marge Harr (Tyson Distribution) 479-***-****

Walter Whittet (Tyson Transportation)

936-***-****

Michael Felcher (Energy Conservation

Supply)479-***-****

Craig Jones (FAG Bearing Co. Industrial Engineer)(

870-***-****

Brian Higgins (Labarge Production Manager)

870-***-**** x249

Ken Buch (Labarge Quality Manager) 870-***-****



Contact this candidate