Engineer Manager

Christopher J. Dulski

*** ***** ***** **.

Perrysburg, OH 43551

abm8td@r.postjobfree.com 419-***-****

****-**** ******* **** *************, Quality, Manufacturing & Industrial

Engineering, Intigral Glass, Walton Hills, Ohio

. Four Plants - Lean Manufacturing, Toyota Production System, 5S, Six

Sigma, SPC

. Quality Improvements, defect reduction

. Improved OEE on the four high volume lines from average 55% to 80%

$1.5MM yearly savings

2001-2008 Lean Manufacturing, Toyota Production System, Six Sigma Black

Belt Champion, Continuous Improvement, 5S, Kaizen

. Nestle Frozen Foods, Nestle USA, Lean Manufacturing $4.75 MM

. Chef Solutions $3.6 MM O.E.E. and changeover reductions

. Smithfield Foods Bacon Department OEE Project -57% to 92%. $3.75MM

. Conagra Refrigerated Foods - Responsible for 9 plants, Lean, multi

media bottleneck analysis, cycle time compression $7.8 MM total

savings

. Improved throughput in Junction City, KS smoked sausage plant,

eliminated need for $3.2 million investment in new processing line

. Bottleneck management video analysis and process mapping on automated

ham molding system in Iowa eliminated daily and weekend overtime on

both shifts, saving $3.7MM, $0 investment. A previous planned

$210,000 investment for hardware was eliminated

. NuTech Plastics Interim General Manager, Large Injection Molding Dies

and Presses

. Engineering Manager, Interim Oxford Automotive, Stamping and Robotic

Welding

. Dell Computer - Computer Monitor Processing and Customer Fulfillment

. Decision One - Consumer Electronics Processing and Repair

. Reliance Propane - Returnable Propane Cylinder Processing, Fill, and

Shipment

. Accu Sort - High Speed Bar Code Manufacture, Cellular Manufacturing

1989-2001 Group Head of Engineering, Pilkington Libbey Owens Ford (British

Owned) North America, Toledo, OH

. Lean, TPS, Six Sigma, Continuous Improvement, 5S, Kaizen and all Mfg

Eng for 14 plants, 6 floats, and 8 automotive fabrication, approx 130

engineers

. New plant construction, float rebuilds, plant modernizations and

relocations

. Positions - Group Head, Exec. Director of Engineering, Director of

Manufacturing, Director of Systems Engineering

. Conceived and implemented 125 robotic systems for processing, machine

loading, and line unload.

. Expert in Lean Manufacturing, formal training in the Toyota Production

System as a Tier 1 supplier to the Toyota Georgetown facility

. Black Belt Champion(Six Sigma Academy) for Pilkington North America

(Libbey Owens Ford)

. International Experience in United Kingdom, Germany, Italy, Poland,

Korea, South Africa, Australia, Switzerland.

1976-1989 Superintendent, Lean Manufacturing, Saginaw Steering Gear, GM,

Saginaw, MI

. Power Steering, RVG and Rack & Pinion, Columns & Controls, Front and

Rear Wheel Drive Systems, Aircraft Actuators

. Lean Manufacturing Superintendent

. Chief Engineer, GM Factory of the Future

. Chief Manufacturing Engineer

. Manager, Industrial Engineering

. Senior Manufacturing Project Engineer

. Senior Tool Engineer

. Senior Plant Layout Engineer

. Methods & Assembly Engineer

. Expert in Automated Manufacturing and Assembly Systems

Military Leadership Experience

Captain, US Army, Infantry and Combat Engineer, duty in Vietnam and Korea

Education

Engineering Degree - B.S.M.E., Manufacturing Engineering, General Motors

Institute, Flint, Mi, Co-op education sponsored by Saginaw Steering Gear,

Division of General Motors.

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